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Merlin Achieves SOI 2 Milestone with New Zealand Aviation Authority

Merlin progresses in certifying its AI autonomous flight system by reaching SOI 2 with New Zealand’s aviation authority, advancing global approval.

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Merlin’s Autonomous Flight Tech Clears Major Hurdle on Path to Certification

In the world of aviation, safety and reliability are paramount. The process of introducing new technology, especially something as groundbreaking as artificial intelligence-powered autonomous flight, is rightly subjected to intense scrutiny. This is the world Boston-based Merlin operates in, developing autonomous flight technology for both commercial and military aircraft. The company’s flagship product, the Merlin Pilot, is an AI-driven system designed to handle an aircraft from takeoff to touchdown. This isn’t just a far-off concept; it’s a technology actively moving through the rigorous certification process required to make it a reality in our skies.

Recently, Merlin announced a significant step forward in this journey. The company has achieved Stage of Involvement (SOI) 2 with the Civil Aviation Authority of New Zealand (CAA NZ). This milestone is part of a meticulous, multi-stage audit process known as DO-178, which is the global standard for certifying airborne software. Reaching SOI 2 signifies that the regulators are deeply engaged in reviewing the software’s development, providing a critical vote of confidence in Merlin’s approach. This isn’t just a procedural checkbox; it’s a clear signal that the path to certifying AI in aviation is becoming more defined.

The significance of this achievement extends beyond Merlin itself. As the aviation industry grapples with pilot shortages and looks for ways to enhance safety and efficiency, autonomous systems are seen as a key part of the future. Merlin’s progress with regulators in New Zealand, which is being conducted in parallel with the U.S. Federal Aviation Administration (FAA), could help establish a clear and trusted framework for certifying these advanced systems globally. It’s a methodical, step-by-step process designed to build trust and ensure that the future of flight is as safe as its past.

The Nitty-Gritty of Certification: What is SOI 2?

The certification of flight-critical software is a marathon, not a sprint. The DO-178 standard is broken down into several Stages of Involvement, or SOIs, to allow regulators to oversee the development process from start to finish. Merlin’s journey began with achieving SOI 1 in May 2023, which involved the CAA NZ’s acceptance of the company’s detailed planning documents. This initial stage is all about laying the groundwork, defining how the software will be designed, built, and tested to meet the highest safety standards.

Achieving SOI 2 is a much more substantial milestone. At this stage, approximately half of the software data for the Flight Control Computer (FCC) has been formally reviewed by the regulatory body. This means the CAA NZ has moved beyond reviewing plans and is now examining the actual execution of those plans. They are looking at the code, the tests, and the documentation to ensure everything aligns with the agreed-upon safety-critical standards. It’s a demonstration of transparency and proves that Merlin is adhering to the disciplined engineering practices required for such a critical system.

This concurrent validation with the FAA is also a crucial part of the strategy. Under the Bilateral Aviation Safety Agreement between the U.S. and New Zealand, the progress made with the CAA NZ directly informs the FAA’s own certification process. This dual-track approach is efficient and suggests a clear pathway to market in two key aviation jurisdictions. The aircraft at the center of this certification program is Merlin’s Cessna Grand Caravan 208B, a versatile and widely used aircraft, making the potential impact of this Supplemental Type Certificate (STC) significant.

“SOI 2 reflects the disciplined engineering and certification practices our team has put in place. Each stage of this process deepens regulator confidence, reduces program risk, and advances the Merlin Pilot toward certification and real-world operations.”

— Tim Burns, Chief Technology Officer at Merlin

Building Momentum: Military Contracts and Public Offerings

While the civil certification process is a major focus, Merlin has also been making significant inroads in the defense sector. The company has secured over $100 million in contracts from military customers, a testament to the robustness and potential of its autonomous flight technology. These partnerships, including one with industry giant Northrop Grumman, allow Merlin to develop and refine its systems in demanding, real-world environments. This dual-use strategy is smart, as advancements in the defense sector often pave the way for innovations in civil aviation.

Further signaling its growth trajectory, Merlin recently announced its intention to go public. The company plans to merge with Inflection Point Acquisition Corp. IV, a special purpose acquisition company (SPAC). This move is designed to provide the capital necessary to scale its operations, continue its research and development, and push the Merlin Pilot through the final stages of certification and into commercial service. Going public is a significant step for any company, and for Merlin, it reflects a strong belief in its technology and its market potential.

The company is also expanding its physical footprint and operational capabilities. Merlin has established Hanscom Field in Massachusetts as its new flight test center, with operations slated to begin in early 2027. This facility will be crucial for the flight test campaign of its certification-ready Cessna Caravan. Additionally, a Cooperative Research and Development Agreement (CRADA) with the United States Air Force (USAF) aims to advance autonomous capabilities to improve mission resilience in contested environments. These developments paint a picture of a company that is not just focused on a single milestone but is building a comprehensive ecosystem to support its long-term vision.

The Broader Skies: Implications for the Future of Aviation

Merlin’s steady progress is more than just a corporate success story; it’s a bellwether for the entire aviation industry. The successful collaboration between a technology developer and a civil aviation authority on a system as complex as an AI-powered pilot sets a valuable precedent. It demonstrates that a pathway exists for the safe integration of autonomy into the national airspace. As regulators become more familiar and comfortable with these systems through processes like the SOI audits, the door opens for wider adoption.

The potential benefits of this technology are vast. For the cargo and logistics industry, autonomous flight could lead to more efficient and cost-effective operations. In passenger transport, it could enhance safety by reducing human error and assisting pilots in complex situations. Furthermore, as the industry faces a global pilot shortage, autonomous systems could help bridge the gap, ensuring that air travel remains a reliable and accessible mode of transportation. The journey is long, and there are still hurdles to overcome, but milestones like Merlin’s SOI 2 achievement are critical steps in the right direction, moving autonomous flight from the realm of science fiction to a tangible reality.

FAQ

Question: What is the Merlin Pilot?
Answer: The Merlin Pilot is an AI-powered software system developed by Merlin that enables takeoff-to-touchdown autonomy for aircraft.

Question: What does Stage of Involvement (SOI) 2 mean?
Answer: SOI 2 is a key milestone in the DO-178 certification process for airborne software. It means that approximately 50% of the software data has been formally reviewed by the aviation authority, in this case, the Civil Aviation Authority of New Zealand (CAA NZ).

Question: Which aircraft is Merlin using for certification?
Answer: Merlin is conducting its certification program on a Cessna Grand Caravan 208B.

Question: Is Merlin working with the FAA?
Answer: Yes, the certification pathway with the CAA NZ is being run concurrently for validation with the U.S. Federal Aviation Administration (FAA) under a bilateral agreement.

Sources

Photo Credit: Merlin

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Technology & Innovation

Joby Aviation and Toyota Form eVTOL Manufacturing Joint Venture

Joby Aviation and Toyota establish a joint venture to manufacture the S4 eVTOL, with Toyota holding a 51% stake.

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Joby Aviation, Inc. (JOBY) and Toyota Motor Corporation (TM) have formalized their nearly decade-long partnership by establishing a joint venture to manufacture electric vertical take-off and landing (eVTOL) aircraft. The new entity, named the Joby Toyota Aero Manufacturing Preparation Company, will focus on scaling commercial production of the Joby S4 Series eVTOL aircraft.

Announced in a press release on June 30, 2026, following a U.S. Securities and Exchange Commission (SEC) 8-K filing on June 29, 2026, the alliance combines Joby’s electric aviation technology with Toyota’s established production systems expertise. The joint venture will operate across locations in Santa Cruz, California, and Toyota City, Japan.

Joint venture structure and financial stakes

Toyota holds a 51 percent majority stake in the new manufacturing company, acquired through the purchase of 1.02 million shares for $1.02 million. Joby retains the remaining 49 percent stake, having purchased 980,000 shares for $980,000. The joint venture will be governed by a five-member board of directors, with three members designated by Toyota and two designated by Joby.

The agreement includes specific intellectual property licensing arrangements between the two parent companies. Joby will license certain aircraft-related intellectual property to the joint venture on a royalty-free basis. In return, Toyota will license manufacturing-related intellectual property to the venture, which includes certain royalty-bearing rights.

Scaling eVTOL production

The formal joint venture builds upon a foundation of significant financial and technical support from the Japanese automaker. Toyota has provided approximately $900 million in total capital to Joby to date. The automaker is already providing technical assistance as Joby establishes a series production line for the S4 eVTOL aircraft at a facility in Ohio.

In the June 30 press release, Joby Aviation founder and CEO JoeBen Bevirt highlighted the depth of the corporate relationship.

“Toyota has been by Joby’s side for nearly a decade, providing invaluable guidance and support as we built the foundation for Manufacturing our aircraft. Today’s announcement reflects the strength of our relationship and our shared confidence in the opportunity ahead.”

Toyota Motor Corporation Chairman Akio Toyoda stated that the company views air mobility as a natural extension of its philosophy of providing mobility for all, expanding its focus from the ground into the sky to bring new value to society.

Certification progress and next steps

The manufacturing alliance aligns with Joby’s ongoing Certification efforts with the U.S. Federal Aviation Administration (FAA). During the first quarter of 2026, Joby began flying its first FAA-conforming aircraft for type inspection authorization. This testing phase is a required step as the company works toward achieving full FAA type certification for the S4 Series.

With the joint venture now legally established, the two companies will begin integrating their engineering and manufacturing teams across the California and Japan facilities to prepare for high-volume aircraft production.

AirPro News analysis

We view the formalization of the Joby Toyota Aero Manufacturing Preparation Company as a critical de-risking event for Joby’s production ambitions. While designing and certifying an eVTOL aircraft presents significant regulatory hurdles, manufacturing these vehicles at scale with automotive-style efficiency is an entirely different challenge that has historically troubled aerospace Startups. By securing a majority-stake commitment from Toyota, Joby gains direct access to one of the world’s most proven manufacturing systems. Furthermore, the intellectual property arrangement, where Toyota retains royalty-bearing rights on its manufacturing processes, suggests the automaker sees long-term revenue potential in aerospace production beyond its initial capital Investments.

Sources: Joby Aviation, Inc. and Toyota Motor Corporation

Photo Credit: Joby Aviation

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Sustainable Aviation

KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore

KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

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On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.

The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.

PureSAF technology and project scope

The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.

In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.

“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”

The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.

Aligning with Singapore’s aviation mandates

The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.

The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.

Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.

AirPro News analysis

We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.

Sources: KBR

Photo Credit: KBR

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Technology & Innovation

Mako Aerospace Indicates $28M Series A for Electric Jet Engine

Scottish startup Mako Aerospace indicates a $28M Series A to advance its superconductor-based all-electric jet engine prototype.

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Mako Aerospace, a Scottish aerospace startups developing all-electric jet engine technology, has indicated the closure of a $28 million Series A funding round to advance its propulsion systems.

A URL published on the company’s domain outlines the capital injection for the Dunfermline-based manufacturers. Mako Aerospace is currently developing “The Forerunner,” an all-electric jet engine prototype utilizing superconductor technology designed to extend the range of electric aircraft.

Advancing all-electric propulsion

Led by Chief Executive Officer Kieran Duncan and Chief Operations Officer Pia Saelen, Mako Aerospace is focused on reducing operating expenses for aircraft operators. The company targets a 70% reduction in fuel costs compared to traditional turboprop engines using its proprietary technology.

In September 2022, Mako Aerospace announced a partnerships with the National Manufacturing Institute Scotland (NMIS) to manufacture the prototype of its electric jet engine. The reported $28 million Series A would provide the capital required to scale this development and pursue experimental certification for the propulsion system.

Funding verification and industry context

The $28 million funding figure originates from a dedicated URL on the Mako Aerospace website. The primary press release is not currently accessible through public web searches, and the funding round has not yet been confirmed by regulatory filings or secondary financial press.

If completed, a $28 million Series A represents a substantial investments in the electric aviation sector. Startups developing novel propulsion systems require significant early-stage capital to transition from conceptual design to physical prototyping and testing.

AirPro News analysis

We note that while the $28 million figure is substantial for a regional aerospace startup at this stage, the lack of accessible public filings or widespread syndication of the press release warrants caution. Developing an all-electric jet engine using superconductors is a highly capital-intensive process. If the funding is fully realized, it will likely bridge the gap between the NMIS-supported prototype phase and initial ground testing. Certification by aviation authorities remains a distant and expensive hurdle for any novel propulsion technology.

Sources: Mako Aerospace

Photo Credit: Mako

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