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Montana Renewables Launches MaxSAF to Expand Sustainable Aviation Fuel Access

Montana Renewables introduces MaxSAF, a certified blended sustainable aviation fuel, increasing regional availability and planning major capacity expansion.

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Montana Renewables Fuels a Greener Sky with MaxSAFâ„¢ Launch

The Airlines industry is at a critical juncture, facing mounting pressure to decarbonize and mitigate its environmental impact. In this landscape, the development and adoption of Sustainable Aviation Fuel (SAF) represent one of the most promising pathways toward a lower-carbon future for air travel. On October 27, 2025, Montana Renewables (MRL), a subsidiary of Calumet, Inc., took a significant step in this direction by announcing the launch of MaxSAFâ„¢, a blended sustainable aviation fuel. This move not only marks a milestone for the company but also signals a broader shift in the accessibility and distribution of cleaner fuels within the North-America market.

The introduction of MaxSAFâ„¢ is more than just a new product release; it’s a strategic advancement in the SAF supply chain. By commissioning onsite blending and shipping facilities at its Great Falls, Montana, location, MRL is now capable of delivering a ready-to-use, “drop-in” fuel directly to regional markets. This development is poised to expand SAF availability beyond major international airports, making it more accessible to a wider range of aviation operators. As one of only three commercial-scale SAF producers in North America, Montana Renewables’ initiative underscores the growing momentum and industrial maturity of the renewable fuels sector.

This launch arrives at a time of significant global interest and investment in SAF. Driven by ambitious airline commitments to achieve net-zero emissions, coupled with supportive government policies like the Inflation Reduction Act (IRA), the demand for SAF is on a steep upward trajectory. However, the industry faces considerable challenges, including scaling production to meet this demand, managing costs, and securing sustainable feedstocks. The launch of MaxSAFâ„¢ by a key domestic producer represents a tangible step forward in addressing these challenges, particularly in simplifying logistics and improving regional fuel availability.

A Closer Look at MaxSAFâ„¢ and its Market Impact

Montana Renewables’ new offering, MaxSAFâ„¢, is a nominal 50/50 blend of sustainable aviation fuel and conventional jet fuel. This blended product is certified under both ASTM D7566 and ASTM D1655 specifications, ensuring it is fully compatible with existing aircraft and fueling infrastructure. This “drop-in” capability is crucial for seamless adoption by airlines and other aviation operators, as it requires no modifications to their current equipment or procedures. The ability to produce a pre-blended, certified fuel directly at the production site streamlines the supply chain, eliminating logistical hurdles and costs associated with blending at downstream terminals.

The initial distribution of MaxSAFâ„¢ will be managed by AEG Fuels, a global fuel logistics company. The first shipments are targeted for aviation hubs in Montana, Washington, and Oregon, demonstrating a clear strategy to serve regional markets directly from the Great Falls facility. This approach is a significant departure from the conventional model, where SAF is often concentrated at major coastal Airports. By opening up local and regional service, MRL is democratizing access to sustainable fuels and enabling smaller operators to contribute to the industry’s environmental, social, and governance (ESG) goals.

The environmental benefits are a core component of the MaxSAFâ„¢ value proposition. SAF is known to significantly reduce lifecycle greenhouse gas emissions compared to its fossil-based counterpart. Furthermore, it can improve local air quality by reducing particulate matter emissions. The feedstocks used by Montana Renewables, which include tallow, distillers corn oil, canola oil, used cooking oil, and camelina oil sourced from the Pacific Northwest, also support a circular economy, creating value from agricultural byproducts and waste streams.

“AEG Fuels is honored to collaborate with Montana Renewables on this landmark SAF inaugural blend. Together, we’re demonstrating how strategic partnerships can accelerate the transition to sustainable aviation and deliver real value to operators across our fueling network.” – Landon Larson, Vice President, Supply NA at AEG Fuels.

Strategic Expansion and Future Production

The launch of the blended MaxSAFâ„¢ product is a key part of a much larger strategic vision for Montana Renewables. The company is on an ambitious path to become one of the largest SAF producers in the world. This expansion is supported by a conditional commitment for a $1.44 billion loan guarantee from the U.S. Department of Energy, aimed at funding the construction and enhancement of its biorefinery. The overarching “MaxSAF” initiative aims to increase the facility’s annual production capacity to 300 million gallons of SAF and 30 million gallons of renewable diesel.

In a significant development, Calumet announced in May 2025 an accelerated timeline for the first phase of this expansion. The company now expects to bring 120-150 million gallons per year of SAF capacity online by early 2026, much sooner than originally anticipated and at a fraction of the initial cost estimates. This acceleration is made possible by leveraging and enhancing existing assets and technology, demonstrating the company’s operational agility and commitment to rapidly scaling its output. This first phase alone will dramatically increase the domestic supply of SAF.

This rapid scaling is critical in the context of the broader market. While the growth projections for SAF are impressive, current production levels meet only a small fraction of global jet fuel demand. The U.S. government’s Sustainable Aviation Fuel Grand Challenge has set a goal of producing 3 billion gallons of SAF annually by 2030. Montana Renewables’ expansion plans are directly aligned with these national objectives, positioning the company as a key contributor to achieving a more sustainable aviation sector. The modular design of their expansion allows for a phased approach, bringing significant new capacity online in stages to meet evolving market demand.

Conclusion: Charting a Course for Sustainable Skies

The Launch of MaxSAFâ„¢ by Montana Renewables is a noteworthy event in the ongoing journey to decarbonize aviation. It represents a practical and immediate solution that enhances the accessibility of sustainable fuels, particularly for regional markets that have been underserved. By offering a pre-blended, certified, and drop-in ready product, MRL is lowering the barriers to adoption and simplifying the complex logistics that have historically challenged the SAF market. This move, backed by a robust expansion strategy and significant government support, solidifies the company’s role as a leader in the North American renewable fuels landscape.

Looking ahead, the success of initiatives like MaxSAFâ„¢ will be crucial in determining the pace of the aviation industry’s green transition. As production scales and technologies mature, the cost differential between SAF and conventional jet fuel is expected to narrow, further accelerating adoption. The collaborative model demonstrated by Montana Renewables, Calumet Montana Refining, and AEG Fuels highlights the importance of strategic Partnerships across the value chain. Ultimately, these developments are not just about producing a cleaner fuel; they are about building a resilient and sustainable infrastructure for the future of flight, one that balances economic viability with environmental stewardship.

FAQ

Question: What is MaxSAFâ„¢?
Answer: MaxSAFâ„¢ is a blended sustainable aviation fuel (SAF) launched by Montana Renewables. It consists of a nominal 50/50 mixture of renewable jet fuel and traditional fossil-based jet fuel.

Question: Is MaxSAFâ„¢ compatible with existing airplanes?
Answer: Yes, the fuel is certified under ASTM D7566 and D1655 specifications, making it a “drop-in” fuel that is fully compatible with existing aircraft and fueling infrastructure without any need for modifications.

Question: Who is producing and distributing this new fuel?
Answer: MaxSAFâ„¢ is produced by Montana Renewables, a subsidiary of Calumet, Inc., at their facility in Great Falls, Montana. The initial distribution to hubs in Montana, Washington, and Oregon is being handled by AEG Fuels.

Question: What are Montana Renewables’ future plans for SAF production?
Answer: The company has a major expansion initiative, supported by a conditional DOE loan guarantee, to increase its annual SAF production capacity to 300 million gallons. The first phase aims to bring 120-150 million gallons of capacity online by early 2026.

Sources: PRNewswire

Photo Credit: Calumet, Inc.

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Sustainable Aviation

AeroDelft Conducts First Hydrogen Aircraft Taxi Tests in Netherlands

AeroDelft’s student team completed the first hydrogen-powered aircraft taxi tests at Rotterdam The Hague Airport, advancing sustainable aviation.

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This article is based on an official press release from AeroDelft.

In late May 2026, the student-led engineering team AeroDelft achieved a significant milestone in sustainability aviation. According to an official press release from the organization, the team successfully conducted the first-ever taxi tests of a hydrogen-powered aircraft at an operational airport in the Netherlands. The tests took place at Rotterdam The Hague Airport (RTHA) and represent a critical transition from laboratory research to real-world application.

The comprehensive testing phase included hydrogen refueling operations, powertrain evaluations, and active taxi tests using gaseous hydrogen. By executing these procedures in a live commercial airport environment, AeroDelft and its partners gathered essential data on both the aircraft’s technological performance and the operational protocols required to safely handle hydrogen on an active tarmac.

This achievement is the culmination of extensive engineering and preparation. As noted in the team’s announcement, bringing a hydrogen aircraft to an operational airport required rigorous safety analyses, detailed operational planning, and close collaboration among multiple aviation and energy stakeholders.

Advancing Project Phoenix

From Laboratory to Tarmac

AeroDelft, a non-profit foundation run entirely by Delft University of Technology (TU Delft) students, has been developing “Project Phoenix” since 2018. According to supplementary research data, the initiative focuses on converting a Sling 4 airframe into a manned hydrogen-electric aircraft. Industry research highlights that in May 2025, AeroDelft became the first student team globally to test a full liquid hydrogen propulsion system in a lab setting, working alongside the Netherlands Organization for Applied Scientific Research (TNO).

Safety and Operational Planning

Operating an experimental aircraft at a commercial facility demands strict safety measures. According to project data, AeroDelft developed comprehensive risk analyses and an operational taxi test plan. This was achieved in close collaboration with research test pilots Alexander in ‘t Veld and Hans Mulder from TU Delft’s Flight Test Laboratory, ensuring that the live tests at RTHA’s Fieldlab Next Aviation facility met stringent aviation safety standards.

Technical Specifications and Infrastructure

Gaseous vs. Liquid Hydrogen

The recent taxi tests utilized gaseous hydrogen. While AeroDelft’s ultimate objective is to achieve flight using liquid hydrogen, gaseous hydrogen was selected for this phase due to its current technological maturity. Based on technical specifications provided in the research report, the single-seat converted aircraft uses a hydrogen fuel cell that combines hydrogen and oxygen to generate electricity, emitting only water. With a full tank of gaseous hydrogen, the aircraft is projected to have an endurance of approximately 40 minutes.

Transitioning to liquid hydrogen remains the next major technical hurdle. Because liquid hydrogen offers a significantly higher energy density by mass and volume, the team projects that utilizing liquid fuel will extend the aircraft’s flight endurance to approximately two hours. To achieve this, future development will require the integration of a cryogenic storage tank capable of maintaining temperatures at -253 °C, along with a complex distribution system.

The DutcHâ‚‚ Aviation Hub

The successful test campaign was facilitated by the DutcHâ‚‚ Aviation Hub, a collaborative ecosystem coordinated by the Rotterdam The Hague Innovation Airport (RHIA) Foundation and funded by the City of Rotterdam. The AeroDelft press release explicitly thanked partners including TU Delft Aerospace Engineering, RTHA, RHIA, and Air Products Benelux for their roles in turning months of preparation into a successful live test.

Perspectives on Sustainable Aviation

The transition to zero-emission aviation requires proving that new technologies are viable outside of controlled environments. Isha Moharir, Team Manager at AeroDelft, emphasized the importance of real-world testing in public remarks cited by industry reports:

“We want to demonstrate that flying on hydrogen works and that it’s safe in the air and at the airport… We are making absolutely no concessions on safety.”

Moharir further noted that testing at an operational commercial airport yields invaluable insights into the practical steps needed for sustainable aviation. Similarly, Daan van Dijk, an innovator at Rotterdam The Hague Airport, stated that these tests demonstrate tangible progress. According to research summaries, van Dijk highlighted that testing at an active airport is the exact method by which the aviation industry will learn to safely scale hydrogen-powered flight.

AirPro News analysis

We observe that while much of the aerospace sector’s attention has been focused on the in-flight capabilities of hydrogen aircraft, the logistical realities on the ground present an equally formidable challenge. The AeroDelft taxi tests at Rotterdam The Hague Airport serve as a crucial proof-of-concept for bridging the infrastructure gap. Traditional airports are optimized for kerosene; introducing hydrogen requires entirely new storage facilities, mobile refuelers, and emergency response protocols.

Furthermore, the broader hydrogen aviation race is accelerating. While battery-electric aviation propulsion shows promise for short-haul routes, the prohibitive weight of current battery technology limits its application for commercial passenger aviation. Liquid hydrogen presents a highly competitive alternative for longer ranges, provided that the cryogenic and logistical challenges, which initiatives like Project Phoenix are actively addressing, can be resolved at scale.

Frequently Asked Questions

What is Project Phoenix?
Project Phoenix is an initiative launched in 2018 by AeroDelft, a student-led team from TU Delft, aimed at developing a manned hydrogen-electric aircraft by converting a Sling 4 airframe.

Why did AeroDelft use gaseous hydrogen instead of liquid hydrogen for the taxi tests?
Gaseous hydrogen was used because it is currently a more mature and developed technology, allowing the team to safely test the powertrain and airport integration. The ultimate goal remains transitioning to liquid hydrogen for greater flight endurance.

Where did the taxi tests take place?
The tests were conducted at the Fieldlab Next Aviation facility located at Rotterdam The Hague Airport (RTHA) in the Netherlands.

Sources

Photo Credit: AeroDelft

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Sustainable Aviation

Loganair Signs 15-Year Sustainable Aviation Fuel Deal with ClimaHtech

Loganair secures a 15-year SAF supply agreement with ClimaHtech Green Flight, starting deliveries by 2029 to support UK SAF mandate compliance.

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This article is based on an official press release from Loganair.

Loganair, the United Kingdom’s largest regional Airlines, has officially entered into a 15-year SAF offtake agreement with ClimaHtech Green Flight (CGF). According to the company’s press release, fuel deliveries under this new partnership are scheduled to commence by 2029. The agreement marks a significant step in the regional carrier’s strategy to secure a long-term fuel supply while navigating the evolving landscape of aviation emissions regulations.

The strategic partnership is designed to hedge against long-term fuel price volatility and mitigate compliance costs associated with the UK government’s SAF mandate. While the specific commercial value and volume metrics of the contract have not been publicly disclosed, the agreement insulates the airline from broader macroeconomic supply chain disruptions and high logistics costs.

A standout feature of this collaboration is CGF’s decentralized production model. Rather than relying on traditional, centralized mega-refineries, modular SAF production units will be deployed directly across Loganair’s primary operational network, which includes the Scottish Highlands, Islands, and other regional UK routes.

A Decentralized Approach to Sustainable Aviation Fuel

The partnership relies on highly innovative fuel production technology. ClimaHtech Green Flight, a wholly owned subsidiary of Belfast-based clean energy engineering company CATAGEN, will supply Loganair with fuel produced via two advanced pathways: BioSAF (Power-Biomass-to-Liquid) and eSAF (Power-to-Liquid).

According to the provided technical details, CGF utilizes patented modular reactor technology, specifically the BIOHGEN and E-FUEL GEN systems developed by CATAGEN. This electrically driven platform can operate alongside intermittent renewable power assets and utilize waste biomass feedstocks. Each modular unit is capable of producing 1 million liters of SAF per year, delivering an estimated 90% reduction in well-to-wing carbon emissions compared to conventional fossil jet fuel.

Overcoming Regional Logistics Challenges

As a regional carrier, Loganair operates numerous routes that serve as essential lifelines for remote communities rather than luxury travel destinations. Decarbonizing these short-haul flights presents unique logistical challenges. By deploying production infrastructure close to the point of consumption across Northern Ireland and Scotland, the decentralized model eliminates the need to ship fuel from a distant central hub, thereby reducing both transportation costs and associated carbon emissions.

Regulatory Pressures and Industry Context

The agreement is heavily driven by the current regulatory landscape in the United Kingdom. The UK SAF mandate officially entered into force on January 1, 2025. The mandate requires jet fuel suppliers to blend alternative aviation fuel into conventional aviation fuel at increasing concentrations. The requirement started at 2% in 2025, will rise to 10% by 2030, and is set to reach 22% by 2040. Securing a 15-year supply helps Loganair ensure compliance and avoid potential future market shortages.

ClimaHtech Green Flight, launched in September 2025 at CATAGEN’s Titanic Quarter Campus in Belfast, was created to disrupt the SAF market using off-grid renewable and low-carbon electricity sources. The company has already secured strategic partnerships and offtake agreements with other major industry players, including Ryanair and Shell Aviation Ireland Limited.

Executive Perspectives

Company leadership emphasized the importance of localizing fuel production to support regional connectivity.

“As the UK’s largest regional airline, Loganair plays a vital role in connecting communities across the UK, particularly in areas where aviation is a lifeline rather than a luxury. Decarbonising regional aviation is therefore both a responsibility and a practical challenge. This long-term agreement with ClimaHtech Green Flight is an important step in securing access to Sustainable Aviation Fuel that is produced closer to where we operate, supports UK supply chains, and reflects our commitment to lower our carbon footprint.”

— Luke Farajallah, Chief Executive Officer of Loganair

“This offtake agreement with Loganair demonstrates strong airline confidence in our SAF pathways and our ambition to build a distributed, regional SAF production model.”

— Mel Courtney, Chief Executive Officer of ClimaHtech Green Flight

AirPro News analysis

We view this agreement as a critical indicator of how regional airlines are adapting to stringent environmental mandates. A major hurdle for SAF adoption globally has been the cost and carbon footprint of transporting the fuel from centralized refineries to regional airports. CGF’s decentralized model could serve as a blueprint for regional airlines worldwide, solving the logistics bottleneck that often plagues smaller carriers.

Furthermore, by utilizing local waste biomass and renewable energy, the UK aviation sector can reduce its reliance on imported fuels. This aligns with broader national energy security goals. With the UK SAF mandate now active, airlines are in a race to secure affordable SAF. Early movers like Loganair are locking in long-term Contracts to avoid the anticipated price spikes as the mandate percentages increase toward 2030.

Frequently Asked Questions (FAQ)

When will Loganair begin receiving SAF under this agreement?
Fuel Deliveries from ClimaHtech Green Flight are scheduled to commence by 2029.

How much SAF can the modular units produce?
Each modular unit from CGF is capable of producing 1 million liters of SAF per year.

What are the UK SAF mandate requirements?
The mandate requires a 2% SAF blend starting in 2025, increasing to 10% by 2030, and reaching 22% by 2040.

Sources

Photo Credit: Loganair

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Sustainable Aviation

easyJet and Schiphol Deploy Electric TaxiBot for Airbus A320neo

easyJet and Amsterdam Schiphol introduce electric TaxiBot technology for Airbus A320neo, reducing fuel use and emissions during taxiing.

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On May 26, 2026, easyJet and Amsterdam Airport Schiphol officially announced the deployment of fully electric “TaxiBot” technology for Airbus A320neo passenger aircraft. According to the official press release, this initiative allows aircraft to taxi between the gate and the runway without engaging their main jet engines, relying instead on a semi-robotic electric towing vehicle.

The deployment marks a significant milestone for European aviation, as Schiphol becomes the first European airport to introduce the fully electric GEN 2 TaxiBot specifically for Airbus passenger operations. We note that this rollout follows a successful trial in March 2026 and a first commercial passenger flight on April 30, 2026.

By utilizing this technology, easyJet estimates immediate environmental benefits, including the saving of 95 kilograms of aviation fuel and the prevention of 299 kilograms of COâ‚‚ emissions per flight. The project represents a multi-year collaboration involving easyJet, Schiphol Airport, Menzies Aviation, Airbus, and Israeli technology firm Smart Airport Systems (SAS).

The Mechanics of Engine-Free Taxiing

How the GEN 2 TaxiBot Operates

At expansive airports like Schiphol, taxiing to distant runways such as the Polderbaan can take upwards of 20 minutes, traditionally burning thousands of pounds of jet fuel before takeoff. The press release details that the TaxiBot addresses this inefficiency by functioning as a semi-robotic, towbarless electric tractor. It lifts the aircraft’s nose wheel onto a rotating platform and remains attached all the way to the runway threshold, unlike standard pushback tugs that disconnect near the terminal gate.

During the taxi phase, the pilot remains in full control, steering the TaxiBot directly from the cockpit using the standard tiller. The aircraft’s main engines remain switched off, relying solely on the Auxiliary Power Unit (APU) to power onboard electrical systems. The main engines are only started just before takeoff.

According to the provided operational details, the electric tug can tow aircraft at speeds up to 23 knots (approximately 42 km/h). Once uncoupled at the runway, a ground operator sitting inside the TaxiBot drives the vehicle back to the terminal for the next flight. Currently, four easyJet Airbus A320neo aircraft are permanently equipped with this system.

Environmental and Workplace Benefits

Cutting Carbon and Local Pollutants

The transition to electric taxiing offers substantial environmental advantages. Based on easyJet’s data, the TaxiBot saves an average of 95 kg of fuel and 299 kg of COâ‚‚ per flight. Furthermore, Schiphol projects that widespread deployment on long taxi routes could reduce fuel consumption during taxiing by up to 65%.

Beyond carbon reduction, the technology significantly lowers emissions of nitrogen oxides (NOx) and ultrafine particles. This creates a healthier working environment for ground staff by drastically cutting localized noise and air pollution on the apron. Reduced engine usage on the ground may also lower long-term aircraft maintenance requirements.

“TaxiBot is another important step in our mission to operate as efficiently as possible. This technology delivers immediate reductions in fuel consumption, carbon emissions and noise, while supporting more efficient ground operations at one of Europe’s busiest airports,” stated David Morgan, Chief Operating Officer at easyJet, in the press release.

Esmé Valk, Chief People & Transformation Officer at Royal Schiphol Group, added: “By deploying the TaxiBot, we’re taking another practical step towards reduced emissions and noise on the apron. This is how we’re creating a healthier and cleaner workplace, and an ever more sustainable and modern airport that is ready for the future.”

Collaborative Deployment and Future Outlook

Scaling Up for 2030

The initiative is backed by the SESAR HERON project, which receives funding from the European Climate, Infrastructure and Environment Executive Agency (CINEA) and the SESAR 3 Joint Undertaking. Menzies Aviation also played a crucial role in the ground logistics. In the company statement, Miguel Gomez Sjunnesson, EVP Europe at Menzies Aviation, noted that the introduction demonstrates what can be achieved when technology and industry collaboration come together.

Looking ahead, the press release outlines Schiphol’s ambitious target to achieve fully sustainable, emissions-free taxiing operations by 2030. While Schiphol currently operates the only fully electric TaxiBot globally, the airport expects to introduce three additional electric units later in 2026. Efforts are also underway to certify the technology for other aircraft types, including KLM Cityhopper’s Embraer fleet and Transavia’s Boeing 737s.

AirPro News analysis

We view the deployment of the GEN 2 TaxiBot at Schiphol as a highly practical, near-term measure for the aviation sector’s net-zero journey. While SAF and hydrogen propulsion remain long-term goals with significant supply and technological hurdles, ground-based emissions reductions rely on existing, proven technology. If Schiphol’s rollout proves successful at scale, semi-automated, engine-free taxiing could rapidly become a standard feature at major global hubs within the next decade, particularly at airports facing strict local noise and emissions regulations.

Frequently Asked Questions (FAQ)

What is a TaxiBot?
A TaxiBot is a semi-robotic, towbarless electric tractor that lifts an aircraft’s nose wheel and tows it from the gate to the runway. It allows the aircraft to keep its main engines turned off during the taxi phase, saving fuel and reducing emissions.

How much fuel does the TaxiBot save?
According to easyJet, the technology saves an estimated 95 kg of aviation fuel and prevents 299 kg of COâ‚‚ emissions per flight.

Who controls the aircraft during towing?
The pilot remains in full control of the aircraft, steering the TaxiBot directly from the cockpit using the standard tiller.

Are other airlines using this technology at Schiphol?
Currently, the fully electric GEN 2 TaxiBot is deployed for easyJet’s Airbus A320neo fleet. However, Schiphol is working on certifying the technology for KLM Cityhopper’s Embraer fleet and Transavia’s Boeing 737s.

Sources

Photo Credit: easyJet

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