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Neste and United Airlines Expand Sustainable Aviation Fuel Use at US Airports

Neste and United Airlines extend their SAF partnership to three major US hubs, enhancing sustainable aviation with existing infrastructure integration.

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Neste and United Airlines Deepen Partnership to Expand SAF Usage Across Major US Hubs

The aviation industry is navigating a critical juncture in its quest for sustainability, with a collective goal to achieve net-zero carbon emissions by 2050. Central to this ambition is the adoption of Sustainable Aviation Fuel (SAF), a renewable alternative that holds the potential to significantly decarbonize air travel. Unlike conventional jet fuel derived from fossil sources, SAF is produced from renewable raw materials like used cooking oil and agricultural residues. This shift is not merely an environmental aspiration but an operational imperative, as airlines and fuel producers collaborate to build a viable market for lower-emission fuels. The journey is complex, marked by challenges in production scale, cost, and infrastructure, yet it is being propelled forward by strategic partnerships and supportive government policies.

In a significant move that underscores this industry-wide momentum, Neste, the world’s leading producer of SAF, and United Airlines have announced a major expansion of their partnership. This collaboration is set to introduce SAF to three new major U.S. airports, marking a tangible step in making sustainable air travel more widespread. The agreement highlights a shared commitment to reducing the carbon footprint of aviation and demonstrates the growing demand for renewable fuel solutions. By scaling up the availability of SAF at key hubs, both companies are not only advancing their corporate sustainability goals but also signaling to the broader market that the infrastructure for a greener future in aviation is actively being built. This partnership serves as a crucial case study in how collaboration can accelerate the transition to more sustainable energy sources within a hard-to-abate sector.

Expanding the Footprint: SAF Lands at Three New Hubs

The core of the announcement is the introduction of Neste’s MY Sustainable Aviation Fuelâ„¢ at three key United Airlines hubs: George Bush Intercontinental Airport (IAH) in Houston, Newark Liberty International Airport (EWR), and Dulles International Airport (IAD). This makes United the first commercial airline to use SAF at these airports, representing a notable “first-mover” achievement in the industry. The fuel, produced from 100% renewable raw materials, can reduce greenhouse gas emissions by up to 80% over its lifecycle compared to traditional jet fuel when used in its pure form. For practical application, the neat SAF is blended with conventional jet fuel to meet stringent aviation specifications before being used in commercial flights.

The logistics of this expansion are as important as the fuel itself. Neste is delivering the SAF to the airports through existing pipeline infrastructure from its terminal facilities in Houston. This detail is critical, as it demonstrates that SAF can be integrated into the current fuel distribution systems without requiring massive, cost-prohibitive investments in new infrastructure. The delivery timeline has been staggered, with supplies to Houston’s IAH beginning in July 2025 and continuing through October 2025. Deliveries to Newark and Dulles commenced in September 2025 and are scheduled to run until the end of the year. This phased rollout allows for a managed integration of the new fuel supply into the airports’ operational workflows.

This latest agreement builds upon a pre-existing relationship between the two companies. Neste had already been supplying SAF to United at San Francisco International Airport (SFO) and Chicago O’Hare International Airport (ORD) since August 2024. The decision to expand to three more hubs reflects a successful initial phase and a mutual confidence in the scalability of the SAF market. Both companies have been vocal about the importance of a supportive policy environment, citing state-level incentives like California’s Low Carbon Fuel Standard (LCFS) and Illinois’ SAF Purchase Credit as key enablers for their earlier collaborations.

“Introducing sustainable aviation fuel for the first time at our hubs in Houston, Newark, and Dulles is another significant milestone in United’s sustainability journey,” stated Lauren Riley, United’s Chief Sustainability Officer.

The Broader Context: Policy, Production, and a Push for Scale

The Neste-United partnership does not exist in a vacuum. It is emblematic of a broader trend fueled by a combination of corporate strategy and significant government support. The U.S. government has identified SAF as a critical component of its decarbonization strategy, rolling out powerful incentives to stimulate domestic production. Policies like the Inflation Reduction Act (IRA), which offers a tax credit of up to $1.75 per gallon, and the Renewable Fuel Standard (RFS) are designed to make SAF more cost-competitive with conventional jet fuel, which remains a primary barrier to widespread adoption. The White House’s “SAF Grand Challenge” further solidifies this commitment, setting an ambitious goal to scale U.S. production to 3 billion gallons by 2030.

These incentives are having a clear impact on the market. Projections show the U.S. SAF market is on a trajectory of rapid growth, with some forecasts predicting its value could rise from approximately $259 million in 2023 to over $2.2 billion by 2031. Production capacity is also expanding, with projections indicating a significant leap in output by the end of 2024. Neste itself is a major player in this expansion, with a current global SAF production capability of 1.5 million tons annually and plans to increase that to 2.2 million tons by 2027.

Despite the positive momentum, industry leaders are quick to point out that the work is far from over. In their joint announcement, both Neste and United emphasized the continued need for robust policy support. Carl Nyberg, Senior Vice President at Neste, noted the importance of more states enacting “proven incentive policy frameworks to accelerate the production of SAF.” This sentiment was echoed by United’s Lauren Riley, who stressed that the growth of the SAF market requires ongoing support from both state and federal governments to create sensible market incentives. Their statements highlight a crucial reality: while the technology and raw materials for SAF exist, its journey to becoming a mainstream aviation fuel is deeply intertwined with the policy landscape that governs it.

Conclusion: A Partnership Fueling the Future

The expanded agreement between Neste and United Airlines is more than just a supply deal; it is a clear indicator of the aviation industry’s evolving approach to sustainability. By bringing SAF to major hubs on the East Coast and in the South, the partnership makes a tangible impact on the availability of lower-emission fuel options and sets a precedent for other airlines to follow. The use of existing infrastructure is a particularly vital proof point, demonstrating that the transition to SAF can be more seamless and economically viable than often assumed. It reinforces the idea that progress can be made through practical, incremental steps that leverage current assets.

Looking ahead, the success of this and similar initiatives will depend heavily on the synergy between corporate action and government policy. The calls from both Neste and United for continued and expanded policy support underscore the fact that the SAF market is still in a nascent, growth-dependent phase. As production scales up and technology advances, the cost differential between SAF and conventional jet fuel is expected to narrow, but government incentives remain the critical bridge to get there. This partnership serves as a powerful model for how the private and public sectors can collaborate to tackle one of the most significant environmental challenges of our time, moving the entire aviation industry closer to its goal of a net-zero future.

FAQ

Question: What is Sustainable Aviation Fuel (SAF)?
Answer: SAF is a renewable fuel used in commercial aviation that is produced from renewable sources such as used cooking oil, animal fat waste, and agricultural residues. It can significantly reduce greenhouse gas emissions compared to conventional fossil-based jet fuel.

Question: Which new airports will receive SAF under the expanded Neste and United Airlines partnership?
Answer: The new agreement includes George Bush Intercontinental Airport (IAH) in Houston, Newark Liberty International Airport (EWR), and Dulles International Airport (IAD).

Question: How much can Neste’s SAF reduce greenhouse gas emissions?
Answer: In its neat (100% concentrated) form, Neste MY Sustainable Aviation Fuelâ„¢ can reduce greenhouse gas emissions by up to 80% over its life cycle compared to fossil jet fuel.

Question: Is new infrastructure needed to handle SAF at airports?
Answer: No, a key advantage highlighted by this partnership is that the SAF is delivered to the airports using existing pipeline infrastructure, where it is then blended with conventional jet fuel.

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Photo Credit: Neste

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Sustainable Aviation

KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore

KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

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On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.

The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.

PureSAF technology and project scope

The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.

In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.

“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”

The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.

Aligning with Singapore’s aviation mandates

The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.

The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.

Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.

AirPro News analysis

We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.

Sources: KBR

Photo Credit: KBR

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Sustainable Aviation

NGO Coalition Pushes EU to End Aviation ETS Exemption

The SASHA Coalition urges the EU to end its ETS exemption for international flights ahead of the July 2026 legislative review.

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A coalition of environmental and industry non-governmental organizations is urging the European Commission to end the European Union Emissions Trading System exemption for international flights, a move proponents estimate could generate €130 billion in carbon market revenues between 2027 and 2035.

In a campaign coordinated by the SASHA Coalition, groups including Opportunity Green, Transport & Environment, and Carbon Market Watch are targeting the upcoming legislative revision of the European Union Emissions Trading System (EU ETS) scheduled for July 2026. The coalition argues that integrating extra-EEA flights into the carbon pricing mechanism is necessary to fund clean aviation technologies, specifically electro-Sustainable Aviation Fuel (eSAF) and Direct Air Capture (DAC) infrastructure.

The financial and environmental cost of the exemption

The European Union initially included aviation in the ETS on January 1, 2012, but introduced a stop-the-clock mechanism exempting extra-EEA flights following international pressure. According to a policy briefing from the SASHA Coalition, this exemption left an estimated 1.1 billion tonnes of carbon dioxide emissions unregulated between 2012 and 2023. The coalition calculates this resulted in €26 billion in uncollected carbon market revenues during that period.

If the exemption is maintained after its scheduled expiration in 2027, the coalition projects that 1.3 billion tonnes of carbon dioxide emissions will go unregulated through 2035. A full-scope ETS could generate an estimated €14 billion in annual revenue for European Union member states by 2030.

Industry perspectives on carbon pricing and CORSIA

The debate centers on the effectiveness of the United Nations Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA). The European Commission is required to assess by mid-2026 whether CORSIA delivers sufficient environmental ambition. Environmental groups argue the UN scheme is structurally unfit because it relies on offsetting rather than absolute emissions reduction and targets only emissions above a high baseline. Conversely, Airlines and industry groups have historically opposed extending the EU ETS to international flights, citing concerns over market distortions, potential violations of international law, and competitive disadvantages for European hubs.

Clean technology providers argue that a strong regulatory framework is required to drive investment. During a June 9, 2026 roundtable event at the European Parliament convened by the SASHA Coalition, NEG8 Carbon Head of Business Development Dr. David Mulrooney emphasized the necessity of the ETS for commercial strategy.

“To answer your question directly: the EU ETS is foundational to our commercial strategy. NEG8 supplies atmospheric CO2 capture. The stronger and more consistent the carbon price signal, the stronger the investment case for the infrastructure we sell into. ETS is not a policy backdrop for us. It is the market mechanism our business is built on,” Mulrooney stated.

Mulrooney advocated for directing ETS revenue into DAC and eSAF to drive down costs, similar to historical cost curves for solar power and batteries. Member of the European Parliament Cynthia Ní Mhurchú also spoke at the event, noting that regulatory certainty is critical for future planning.

AirPro News analysis

The July 2026 review of the EU ETS represents a critical juncture for European aviation policy. We observe that the European Commission is caught between two competing pressures: the mandate to meet aggressive decarbonization targets and the risk of triggering international trade disputes if it unilaterally prices emissions on extra-EEA flights. The SASHA Coalition focus on revenue generation for eSAF and DAC is a strategic pivot, framing the ETS not just as a punitive tax but as a necessary funding mechanism for the aviation industry transition. Overcoming airline opposition to overlapping carbon pricing regimes will require the Commission to clearly articulate how the EU ETS and CORSIA can coexist without creating prohibitive administrative and financial burdens for operators.

Sources: SASHA Coalition

Photo Credit: SASHA Coalition

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Sustainable Aviation

Delta Air Lines Installs VCT Finlets on 240 Boeing 737NG Jets

Delta Air Lines will fit aerodynamic finlets from Vortex Control Technologies on 240 Boeing 737-800 and 737-900ER aircraft.

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Delta Air Lines will install aerodynamic finlets from Vortex Control Technologies across 240 of its Boeing 737 Next Generation aircraft to reduce drag and lower fuel consumption.

Announced in a company press release on June 17, 2026, the modification program targets the carrier’s Boeing 737-800 and 737-900ER fleets. The installation follows computational fluid dynamics analysis and flight test validation, aligning with Delta’s broader sustainability objectives to address the 90 percent of its carbon footprint generated by jet fuel.

Aerodynamic modifications and fleet implementation

The Vortex Control Technologies (VCT) finlet package consists of small aerodynamic devices installed on the aft fuselage of the aircraft. These structures are designed to reshape airflow around the tail section, reducing flow separation and improving overall pressure distribution. By mitigating aerodynamic drag, the finlets directly decrease the amount of thrust required during cruise, resulting in lower fuel burn.

Delta Air Lines Chief Sustainability Officer Amelia DeLuca stated that the carrier seeks out innovations that reduce environmental impact and generate long-term operational benefits.

“We appreciate the strong partnership with VCT throughout the evaluation process and are looking forward to this implementation to further support our ongoing fleet efficiency initiatives,” DeLuca said.

VCT Chief Executive Officer Gil Morgan noted that equipping the 240 Delta aircraft represents a significant milestone for the manufacturer.

“We are proud to provide a practical technology that helps airlines improve fuel efficiency, reduce carbon emissions and enhance operating economics,” Morgan said.

Regulatory approval and industry adoption

The VCT finlet system operates under a Federal Aviation Administration (FAA) Supplemental Type Certificate (STC). The technology has steadily gained traction among Boeing 737 Next Generation (737NG) operators seeking incremental efficiency improvements. On September 26, 2025, the European Union Aviation Safety Agency (EASA) validated the FAA STC, clearing the devices for installation on European-registered aircraft.

Other operators have also adopted the modification. On July 29, 2025, Avelo Airlines announced a follow-on order for additional VCT finlets. The carrier reported proven fuel savings and emissions reductions after 18 months of in-service performance across its own Boeing 737NG fleet.

AirPro News analysis

We view Delta’s adoption of aft-fuselage finlets as a pragmatic approach to extending the economic viability of its Boeing 737NG fleet. While winglets have long been the industry standard for drag reduction, aft-body modifications represent an incremental but valuable efficiency gain for mature airframes. As airlines manage delayed deliveries of next-generation narrowbody aircraft, retrofitting existing fleets with drag-reducing technology offers an immediate reduction in fuel burn and emissions without requiring significant downtime or capital expenditure.

Sources: Delta News Hub

Photo Credit: Delta Air Lines

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