MRO & Manufacturing
RTX Collins Aerospace Secures 20 Year Maintenance Deals with China Airlines
Collins Aerospace secures long-term contracts with China Airlines to provide predictive maintenance solutions for Boeing widebody fleet in Asia-Pacific.
RTX Corporation’s Collins Aerospace division has secured two landmark 20-year service contracts with China Airlines, Taiwan’s flagship carrier, to deliver FlightSense and Dispatch solutions for the airline’s Boeing widebody fleet. These agreements mark a significant expansion of Collins Aerospace’s footprint in the Asia-Pacific region and highlight the rising importance of predictive maintenance solutions in commercial aviation. The contracts are designed to boost China Airlines’ operational efficiency, enhance aircraft reliability, and streamline maintenance schedules across critical systems such as avionics, cargo, power, environmental control, and lighting.
This development comes amid robust growth in the global aircraft maintenance, repair, and operations (MRO) sector, which was valued at around USD 90.85 billion in 2024 and is projected to reach over USD 120 billion by 2030. As airlines worldwide navigate the challenges of aging fleets, new aircraft integration, and sustainability goals, long-term partnerships like this one between Collins Aerospace and China Airlines are becoming increasingly strategic.
The contracts, announced during the MRO Asia Pacific conference, signal a shift toward data-driven, proactive maintenance strategies that can reduce costs and minimize disruptions in a highly competitive and regulated industry.
Collins Aerospace stands as one of the world’s largest aerospace and defense suppliers, formed through the 2018 merger of Rockwell Collins and UTC Aerospace Systems. Now a subsidiary of RTX Corporation (formerly Raytheon Technologies), Collins Aerospace is headquartered in Charlotte, North Carolina, and reported $26 billion in sales in 2019, with a workforce of approximately 68,000 employees globally. RTX Corporation, the parent, emerged from the 2020 merger of United Technologies and Raytheon Company, establishing itself as the world’s largest aerospace and defense company with over 185,000 employees and 2024 sales exceeding $80 billion.
Collins Aerospace operates through six business units: Aerostructures, Avionics, Interiors, Mission Systems, Connected Aviation Solutions, and Power & Controls. Its broad product and service portfolio covers commercial aviation, business jets, military and defense, helicopters, space, and airport infrastructure. The company’s strategy has included targeted acquisitions, such as the 2021 purchase of FlightAware, a leader in real-time and predictive flight data, and divestitures like the 2023 sale of its actuation and flight controls business to Safran, to sharpen its focus on core competencies and digital aviation solutions.
RTX’s scale and diversification, with major subsidiaries including Pratt & Whitney and Raytheon, give Collins Aerospace significant market reach and the resources to invest in advanced technology, positioning it as a key player in the evolution of aviation maintenance and operations.
The Asia-Pacific region is currently one of the fastest-growing aviation markets, driven by rising passenger traffic and significant investments in fleet modernization. Collins Aerospace’s new long-term contracts with China Airlines reinforce its commitment to this dynamic market. The agreements also build on a pattern of similar wins in the region, such as a recent contract renewal with Japan Airlines, demonstrating Collins’ ability to deliver value to leading carriers through advanced maintenance and analytics solutions.
By securing these contracts, Collins Aerospace is not only expanding its regional presence but also positioning itself as a preferred partner for airlines seeking to leverage predictive maintenance to enhance competitiveness and operational resilience. This move aligns with broader industry trends, where airlines are increasingly seeking integrated, data-driven solutions to manage the complexity and cost of modern fleets.
“FlightSense will provide China Airlines with more than just reliable service and access to data, it will enable a connected aircraft ecosystem, turning raw data into actionable insights and smarter decisions for fleets.” , Brian Barta, Collins Aerospace
China Airlines, established in 1959 and based in Taoyuan International Airport, is in the midst of a complex fleet renewal. The carrier operates a diverse fleet of 87 passenger and cargo aircraft, including A321neo, A350-900, 777-300ER, A330-300, and 737-800 models. The average age of its A330 fleet is 17.7 years, with some aircraft exceeding 20 years in service, creating an urgent need for modernization to maintain efficiency and competitiveness.
Delays in Boeing 787-9 Dreamliner deliveries have forced China Airlines to extend the service life of older aircraft, including leased jets, to maintain capacity. This situation has led to increased maintenance costs and operational complexity, while also prompting the airline to seek compensation discussions with Boeing. Despite these challenges, China Airlines has placed substantial orders for new aircraft, including 24 Boeing 787s (18 787-9s and six 787-10s), ten A350-1000s, and additional A321neos, with a total list price value approaching $12 billion. These investments are part of a broader strategy to improve fuel efficiency and reduce carbon emissions, supporting the airline’s Net Zero by 2050 target.
The timing of the Collins Aerospace contracts is critical, providing China Airlines with the technological and operational support needed to manage both legacy and next-generation fleets during this transitional period. According to the airline’s 2025 investor presentation, China Airlines has 36 aircraft on order, with a fleet plan extending through 2032 that includes both passenger and cargo models.
China Airlines reported consolidated revenue of NT$104.06 billion (approximately US$3.56 billion) for the first half of 2025, a 5.24% year-on-year increase. This growth, driven by strong travel demand and cargo operations, helps offset the financial pressures of fleet renewal and long-term service contracts. The airline’s ongoing capital expenditures, such as over $2 billion in recent aircraft leases and orders, underscore the need for cost-predictable, value-driven maintenance partnerships.
Across the broader Chinese airline industry, major carriers like Air China, China Eastern, and China Southern continue to face financial headwinds, with losses expected in 2025 due to currency volatility, geopolitical tensions, and subdued business travel. These challenges make operational efficiency and reliability, as provided by predictive maintenance solutions, even more crucial for sustainable growth.
The Asia-Pacific region’s MRO sector is forecasted to experience the highest compound annual growth rate globally, making it a strategic priority for providers like Collins Aerospace seeking long-term, high-value service agreements with leading carriers.
Collins Aerospace’s FlightSense program is a comprehensive lifecycle maintenance solution tailored to the unique needs of airline operations. It integrates the Ascentia analytics platform, which leverages advanced prognostics, health management software, and machine learning to transform raw operational data into actionable maintenance insights. By evaluating thousands of parameters, Ascentia enables predictive maintenance, helping airlines schedule repairs before failures occur, thus reducing unscheduled downtime and improving safety and reliability. The Dispatch program, included in the China Airlines contracts, offers fixed-rate, guaranteed component availability and logistical support for the airline’s Boeing 787, 777, and 777 freighter fleet. This model provides cost predictability and minimizes operational disruptions, a critical advantage in an industry where maintenance costs are volatile and reliability is paramount.
Ascentia’s capabilities extend to natural language processing, as seen in the Repeaters application, which can automatically resolve coding and text errors in maintenance logs, streamlining data management and enabling more precise decision-making. The platform’s flexibility allows airlines to customize service levels and integrate predictive maintenance into diverse operational models, whether for small regional carriers or large international fleets.
“Using the FlightSense program, especially the Ascentia analytics platform, we aim to make our preventive and predictive maintenance even more accurate.” , Kyohei Takizawa, Japan Airlines
Japan Airlines’ recent renewal of a 10-year FlightSense contract, which includes air management and power components for over 50 Boeing 787s, highlights the practical benefits of these solutions. The contract also extends JAL’s Ascentia analytics agreement, providing ongoing operational insights and cost reduction. Airlines that have adopted predictive maintenance platforms like Ascentia have reported measurable improvements, such as a 15% reduction in unscheduled maintenance events, supporting the business case for further industry adoption.
Collins Aerospace faces competition in this space from companies such as Lufthansa Technik, Honeywell, Thales, and Infosys. The market is moderately concentrated in software solutions but fragmented in services, with both global and regional providers vying for market share. Collins’ integration of hardware, software, and support services offers a competitive edge, especially as airlines seek holistic, technology-driven solutions.
Digitalization and the use of IoT, big data analytics, and AI are reshaping the MRO market. Airlines and MRO providers are leveraging cloud-based systems and digital twins to optimize maintenance schedules, improve data accessibility, and reduce costs. Regulatory pressures and sustainability goals further drive the adoption of predictive maintenance, as airlines look to minimize waste and extend component lifecycles.
The 20-year contracts between Collins Aerospace and China Airlines represent a significant shift in the aviation industry’s approach to maintenance, emphasizing proactive, data-driven solutions over traditional reactive models. These agreements provide long-term revenue stability for Collins Aerospace and operational predictability for China Airlines, supporting the airline’s ambitious fleet renewal and sustainability objectives.
As the global MRO market continues to grow and technological innovation accelerates, partnerships like this set a precedent for the industry. They demonstrate how digital transformation, predictive analytics, and integrated service models can deliver tangible benefits, reducing costs, improving reliability, and supporting environmental goals. The success of these contracts may encourage broader adoption of similar strategies across the aviation sector, shaping the future of airline maintenance and operations.
What are the main features of Collins Aerospace’s FlightSense and Dispatch programs? How will these contracts benefit China Airlines? What technology underpins Collins Aerospace’s predictive maintenance solutions? How does predictive maintenance support sustainability? Who are Collins Aerospace’s main competitors in the MRO and predictive maintenance market?
RTX’s Collins Aerospace Secures Major 20-Year Maintenance Contracts with China Airlines
Collins Aerospace and RTX Corporation: Background and Global Presence
Strategic Expansion into Asia-Pacific
China Airlines’ Fleet Modernization and Operational Challenges
Financial and Industry Context
FlightSense, Dispatch, and the Ascentia Platform: Technology in Action
Proven Results and Industry Adoption
Conclusion
FAQ
FlightSense provides full lifecycle maintenance support with predictive analytics, while Dispatch offers fixed-rate, guaranteed component availability and MRO support for specific aircraft fleets.
The contracts will enhance operational efficiency, reduce downtime, and provide cost predictability for China Airlines during its fleet modernization, supporting both legacy and new aircraft operations.
The Ascentia platform, which uses advanced analytics, machine learning, and natural language processing, is central to Collins’ predictive maintenance offerings, enabling data-driven decision-making and proactive repairs.
By optimizing aircraft performance, reducing unnecessary maintenance, and extending component lifecycles, predictive maintenance helps airlines lower resource consumption and support carbon reduction goals.
Key competitors include Honeywell, Lufthansa Technik, Thales, Infosys, and various regional MRO providers.
Sources
Photo Credit: RTX
MRO & Manufacturing
ITP Aero to Acquire Aero Norway, Expanding CFM56 MRO Services
ITP Aero signs agreement to acquire Aero Norway, enhancing aftermarket capabilities for CFM56 engines and expanding its European MRO presence.
ITP Aero, a global leader in aerospace propulsion, has signed a binding agreement to acquire Aero Norway, a specialized maintenance, repair, and overhaul (MRO) provider focused on CFM56 engines. According to the company’s official announcement, the transaction is expected to close during the first half of 2026, subject to customary regulatory approvals.
The acquisition represents a significant expansion of ITP Aero’s aftermarket capabilities. By integrating Aero Norway’s facility in Stavanger, Norway, ITP Aero aims to reinforce its status as a leading independent player in the aerospace services sector. The move follows a trajectory of aggressive growth for the Spanish propulsion company since its acquisition by Bain Capital in 22.
Aero Norway operates out of a facility at Sola Airport in Stavanger, employing a workforce of over 200 skilled technicians. The company has established a reputation for high-quality engine maintenance, specifically for the CFM56 engine family, serving a global client base of airlines, lessors, and asset managers.
In its press statement, ITP Aero highlighted that the two companies possess “highly complementary strengths.” The deal combines Aero Norway’s deep expertise in engine overhaul with ITP Aero’s existing engineering capabilities and component repair infrastructure. This synergy is designed to offer a more comprehensive suite of services to the aftermarket sector.
This agreement is the latest in a series of strategic moves by ITP Aero. In 2023, the company acquired BP Aero in the United States and was recently selected to join Pratt & Whitney’s GTF MRO network. These steps are part of a broader “2030 Strategic Plan” which aims to double the size of the business and increase the global workforce by 50% by the end of the decade.
While the press release focuses on corporate synergies, the acquisition underscores a critical trend in the current aviation landscape: the extended dominance of the CFM56 engine. As new-generation engines like the LEAP and GTF face supply chain delays and durability challenges, airlines are keeping older aircraft powered by CFM56 engines in service longer than originally planned.
Industry data suggests that approximately 20,000 CFM56 engines will remain in service through 2025. Consequently, the demand for maintenance shop visits is projected to peak between 2025 and 2027. By acquiring a specialist shop like Aero Norway, ITP Aero is effectively positioning itself to capture high-value work during this period of “structural undersupply” in the narrowbody market. This “Golden Tail”, the long, profitable tail end of an engine program’s lifecycle, provides a stable revenue runway for MRO providers capable of handling heavy overhauls. The crossover point where new-generation engine shop visits outnumber CFM56 visits is not expected until later in the decade, making capacity for legacy engines a premium asset today.
Leadership from both organizations emphasized the value of combining their respective technical strengths. Eva Azoulay, CEO of ITP Aero Group, described the agreement as a key component of the company’s roadmap.
“The signing of this binding acquisition agreement marks a significant milestone in our strategic roadmap. This acquisition reinforces our ambition to become a leading independent player in the aerospace aftermarket.”
, Eva Azoulay, CEO of ITP Aero Group
Neil Russell, CEO of Aero Norway, noted that the merger would unlock synergies beneficial to their customer base.
“By combining the complementary strengths of ITP Aero and Aero Norway, we will unlock significant synergies that enhance our competitiveness and deliver even greater value to our customers.”
, Neil Russell, CEO of Aero Norway
ITP Aero reports that it has tripled its earnings since 2022 and is currently implementing a long-term business plan that spans civil, defense, and MRO segments. The company was advised on legal M&A matters regarding this transaction by Baker McKenzie.
Pending regulatory clearance, the integration of Aero Norway into the ITP Aero Group will finalize in 2026, solidifying the company’s footprint in the European MRO market.
Sources:
ITP Aero to Acquire Aero Norway, Strengthening Position in CFM56 Aftermarket
Strategic Expansion in the MRO Sector
AirPro News Analysis: The “Golden Tail” of the CFM56
Executive Commentary
Future Outlook
Photo Credit: ITP Aero
MRO & Manufacturing
AkzoNobel Invests €50 Million to Upgrade US Aerospace Coatings Facilities
AkzoNobel invests €50 million to expand and modernize aerospace coatings production in Illinois and Wisconsin, enhancing capacity and supply chain resilience.
This article is based on an official press release from AkzoNobel.
AkzoNobel has officially announced a significant investments of €50 million (approximately $52–55 million) to modernize and expand its aerospace coatings capabilities in North America. According to the company’s announcement on December 18, 2025, the project will focus on upgrading its flagship manufacturing facility in Waukegan, Illinois, and establishing a new distribution center in Pleasant Prairie, Wisconsin.
This strategic move aims to increase production capacity and shorten lead times for airline and Maintenance, Repair, and Operations (MRO) customers. By enhancing its supply chain infrastructure, AkzoNobel intends to address the growing demand for air travel and the subsequent need for advanced aerospace coatings.
The investment centers on the Waukegan facility, which currently serves as AkzoNobel’s largest aerospace coatings production site globally. The site employs approximately 200 people and houses a dedicated color center. According to the press release, the capital injection will fund the installation of new machinery and automated processes designed to handle larger batch sizes.
To further optimize operations, the company is relocating its warehousing and distribution activities to a new facility in Pleasant Prairie, Wisconsin. This relocation is intended to free up floor space at the Waukegan plant, allowing for a focus on complex, customized chemical manufacturing.
Patrick Bourguignon, Director of AkzoNobel’s Automotive and Specialty Coatings, emphasized the forward-looking nature of the investment:
“This investment will increase our comprehensive North American supply capability and solidify our position as a frontrunner in the aerospace coatings industry. Demand for air travel is expected to grow significantly… and we want to make sure our customers are able to meet that demand.”
A key component of the upgrade is the introduction of a “Rapid Service Unit” dedicated to faster turnaround times for the MRO market. The company states that the new infrastructure will include a “liquid pre-batch area” and “high-speed dissolvers” to accelerate production.
Martijn Arkesteijn, Global Operations Director for AkzoNobel Aerospace Coatings, noted that these improvements are designed to enhance flexibility for customers: “We’ll be able to provide current and future customers with even more flexibility through the delivery of large batch sizes, better responsiveness to market needs and shorter lead time for color development.”
While AkzoNobel’s announcement focuses on internal efficiency, this investment arrives during a period of intensified competition within the North American aerospace sector. Earlier in 2025, rival manufacturer PPG announced a massive $380 million investment to construct a new aerospace coatings plant in Shelby, North Carolina.
In our view, AkzoNobel’s strategy differs significantly from its competitor’s greenfield approach. Rather than building new capacity from scratch, AkzoNobel is executing a targeted upgrade of existing assets. This “efficiency war” suggests that the company is betting on agility and technology upgrades, specifically the ability to deliver custom colors and small batches quickly via its new Rapid Service Unit, rather than simply expanding raw volume output.
The upgraded facilities are also aligned with the aviation industry’s push for decarbonization. AkzoNobel highlighted that the investment supports the production of its “Basecoat/Clearcoat” systems, which are lighter than traditional coatings. Reducing paint weight is a critical factor for airlines seeking to lower fuel consumption and carbon emissions.
Furthermore, the new automated processes are expected to reduce chemical waste and solvent use. The facility upgrades will likely support the increased production of chromate-free primers, meeting stricter regulatory requirements in both the United States and the European Union.
By localizing more storage and production capacity in North America, AkzoNobel also aims to bolster supply chain resilience, addressing vulnerabilities exposed during the post-pandemic aviation recovery.
AkzoNobel Announces €50 Million Upgrade to US Aerospace Coatings Operations
Strategic Expansion in Illinois and Wisconsin
Operational Efficiency and the “Rapid Service Unit”
AirPro News Analysis: The Competitive Landscape
Sustainability and Technology Integration
Sources
Photo Credit: AkzoNobel
MRO & Manufacturing
GE Aerospace Deploys 180 Engineers for Holiday Flight Operations
GE Aerospace positions 180 Field Service Engineers in 34 countries to prevent aircraft groundings and manage winter maintenance challenges during peak holiday travel.
While millions of travelers settle in for holiday downtime, the global aviation industry enters its most critical operational window. According to AAA projections, approximately 122.4 million Americans traveled 50 miles or more from home during the 2024-2025 holiday season, with air travel seeing a projected 2.3% increase in domestic flyers. Behind this surge lies a largely invisible workforce dedicated to preventing cancellations before they happen.
According to an official press release from GE Aerospace, the company deployed 180 Field Service Engineers (FSEs) to 34 countries specifically to support Airlines customers during this peak period. These engineers are “embedded” directly with airlines and airframers, working on tarmacs and in hangars to mitigate technical risks that could otherwise ground fleets during the busiest weeks of the year.
The role of an FSE goes beyond standard maintenance; it involves proactive problem-solving under strict time constraints. GE Aerospace describes these teams as being on the front lines, ensuring that both passenger jets and cargo freighters remain operational despite the strain of high-cycle usage and winter weather.
Jordan Mayes, a Regional Leader for GE Aerospace Commercial Field Service in Western Europe and Africa, highlighted the intensity of the holiday operational tempo in the company’s statement:
“The sense of urgency is more elevated than normal… And often there are fewer hands to do the work.”
, Jordan Mayes, GE Aerospace Regional Leader
This urgency is driven not just by passenger volume, but by a booming air cargo sector. Industry data indicates that air cargo volumes saw double-digit growth in late 2024, driven by e-commerce demands and shipping disruptions in the Red Sea. Stephane Petter, a Regional Leader for Central/Eastern Europe and Central Asia, noted that the stakes for cargo are often underestimated.
“An issue with a grounded or delayed passenger aircraft might delay 350 people. With a cargo plane, thousands of parcels might be delayed, so the downstream customer impact is potentially greater.”
, Stephane Petter, GE Aerospace Regional Leader
To illustrate the impact of embedded engineers, GE Aerospace shared a specific operational success story involving Alaa Ibrahim, the Middle East regional leader. His team was monitoring a Boeing 787 Dreamliner equipped with GEnx-1B engines. The engineers identified a minor clamp repair that was necessary to keep the engine compliant. The engine was only four cycles (flights) away from a mandatory 500-cycle inspection limit. If the limit was reached without the repair, the aircraft would be grounded, a disastrous outcome during peak holiday scheduling.
Instead of waiting for a forced grounding, Ibrahim’s team identified a six-hour window in the aircraft’s schedule. They performed the inspection and repair proactively, ensuring the aircraft remained available for service without disrupting the airline’s timetable.
Beyond scheduling pressures, FSEs must contend with the physical realities of winter aviation. Industry reports highlight that “cold soak”, where an aircraft sits in freezing temperatures for extended periods, presents unique mechanical challenges. Oil can thicken, and seals can shrink or become brittle.
According to technical data regarding modern engines like the CFM LEAP, specific warm-up protocols are required to thermally stabilize the engine before takeoff power is applied. Maintenance teams often switch to lower-viscosity fluids and rigorously check breather tubes for ice accumulation. If a breather tube freezes due to condensation, it can pressurize the engine and cause seal failures.
The deployment of these 180 engineers highlights a broader shift in aviation maintenance from reactive repairs to predictive intervention. By utilizing digital tools that monitor engine health in real-time, often referred to as “Flight Deck” principles, engineers can detect vibration trends or temperature spikes before they trigger a cockpit warning.
We observe that this strategy is particularly vital during the holidays. When load factors are near 100%, airlines have zero spare aircraft to absorb a cancellation. The ability of FSEs to turn a potential “aircraft on ground” (AOG) event into a scheduled maintenance task during a layover is the difference between a smooth operation and a headline-making travel meltdown.
All Sleigh, No Delay: How Field Service Engineers Keep Holiday Fleets Airborne
The “Invisible Elves” of Aviation
Operational Wins: The GEnx-1B “Save”
Technical Challenges in Winter Operations
AirPro News Analysis: The Shift to Predictive Maintenance
Frequently Asked Questions
Sources
Photo Credit: GE Aerospace
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