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Deutsche Aircraft Completes Ground Vibration Testing on D328 UpLift

Deutsche Aircraft and DLR complete ground vibration testing on the D328 UpLift to support sustainable aviation technologies and climate-neutral goals.

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Deutsche Aircraft and DLR Successfully Complete Ground Vibration Testing on D328 UpLift: A Milestone in Sustainable Aviation Research

The successful completion of ground vibration testing on the Deutsche Aircraft D328 UpLift flying testbed marks a significant advancement in sustainable aviation research. This achievement is a critical milestone within the German government-funded UpLift program, which aims to accelerate the development of climate-friendly aviation technologies. The collaboration between Deutsche Aircraft and the German Aerospace Center (DLR) Institute of Aeroelasticity exemplifies the potential for industry-research partnerships to drive meaningful progress toward aviation decarbonization, while establishing structural validation frameworks that will support future Hydrogen propulsion systems and alternative fuel technologies in regional aircraft operations.

The UpLift project is not merely a technical exercise; it is a strategic initiative rooted in Germany’s broader commitment to achieving climate-neutral aviation. By providing a flying laboratory designed for rigorous, real-world testing of sustainable propulsion and fuel systems, the UpLift program is positioned as a cornerstone for both technological innovation and policy-driven transformation in the aviation sector.

The UpLift Program: Foundation for Climate-Neutral Aviation

Launched in 2023 as part of the German government’s aeronautics research program ‘LuFo Klima’, the UpLift program received €45.2 million in funding from the Federal Ministry for Economic Affairs and Climate Action (BMWK). Its main objective is to create a flying test laboratory for evaluating sustainable aviation technologies under actual flight conditions, with a focus on hydrogen propulsion systems and synthetic fuels.

The Dornier 328-100 Model 20 was selected as the research platform, reflecting its proven operational record and suitability for experimental modifications. Deutsche Manufacturers, the Type Certificate Holder of the D328 family, ensures comprehensive expertise in structural characteristics and modification requirements. The D328’s size and configuration make it ideal for serving as a flexible, adaptable flying testbed.

What sets the UpLift program apart is its open-technology approach. By making the test laboratory available to research institutions, industrial companies, SMEs, and Startups lacking their own flight test facilities, the program democratizes access to aviation research infrastructure. This collaborative model accelerates the deployment of new propulsion and fuel technologies, moving research beyond ground-based simulations to real operational scenarios.

“The path towards climate-neutral flights is a joint effort between the whole aviation ecosystem.”, Nico Neumann, CEO, Deutsche Aircraft

Beyond technical progress, the UpLift program serves broader economic and industrial policy goals. Anna Christmann, Federal Government Coordinator of German Aerospace Policy, highlighted its significance as “a key industrial policy project for climate-friendly flying.” The initiative demonstrates Germany’s recognition that aviation decarbonization requires not just technological breakthroughs, but also coordinated efforts and sustained public investment.

Ground Vibration Testing: Technical Methodology and Implementation

Ground vibration testing (GVT) is a pivotal step in aircraft development and modification, providing essential data for validating structural dynamics. The D328 UpLift GVT campaign, conducted at Deutsche Aircraft’s Oberpfaffenhofen facility, showcased advanced methodologies developed by DLR’s Institute of Aeroelasticity.

During testing, the aircraft was suspended using actively controlled air springs attached to its landing gear axles, isolating it from ground interference. This approach, an improvement over traditional suspension methods, ensures that vibration responses reflect the aircraft’s inherent characteristics. Over two weeks, the structure was excited at more than 20 locations using electrodynamic shakers, thoroughly characterizing its dynamic behavior.

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A network of 237 acceleration sensors captured responses across the airframe, providing high spatial resolution of vibrations and enabling precise identification of mode shapes and frequencies. Three different aircraft configurations were tested, accumulating 45 hours of excitation time. This systematic approach yielded 50 distinct eigenforms, representing the various vibration modes that define the structure’s dynamic behavior.

“We can now evaluate upcoming modifications to the research aircraft in terms of their aeroelastic behaviour.”, Julian Sinske, DLR Institute of Aeroelasticity

This comprehensive dataset forms the foundation for validating and refining numerical models used in flutter analysis and loads calculations. By establishing a clear baseline for the aircraft’s dynamic characteristics, engineers can predict and mitigate potential aeroelastic issues before modifications are implemented or flight tests are conducted.

Collaborative Partnership: Deutsche Aircraft and DLR Integration

The GVT campaign’s success underscores the synergy between Deutsche Aircraft and DLR’s Institute of Aeroelasticity. Deutsche Aircraft brings deep knowledge of the D328 platform, while DLR contributes expertise in aeroelasticity, structural dynamics, and experimental testing. This partnership integrates practical, commercial aviation experience with cutting-edge research capabilities.

DLR’s Institute of Aeroelasticity operates as a leading research center in aeroelasticity, aeroservoelasticity, structural dynamics, and related fields. Its multidisciplinary approach and large-scale experimental facilities enable comprehensive analysis of the complex interactions between aerodynamics, structural mechanics, and system dynamics. This ensures that research findings are both scientifically rigorous and practically applicable.

The integration of theoretical-numerical and experimental investigations strengthens the validation process. Simon Binder, Senior Engineer for Loads and Aeroelastics at Deutsche Aircraft, emphasized that the GVT campaign is “a cornerstone in validating the Global Finite Element Model (GFEM) in support of the structural modifications designed for the UpLift D-CUPL.” This validation is critical for safe and efficient design iterations as the aircraft undergoes further research-driven modifications.

Technical Specifications and Aircraft Capabilities

The D328 UpLift aircraft, based on the Dornier 328-100 Model 20, is engineered to offer substantial flexibility for sustainable aviation research. Measuring 21.3 meters in length with a 21-meter wingspan, it provides ample space for experimental equipment while maintaining operational manageability. Its maximum takeoff weight is 13,990 kilograms, with up to 3,000 kilograms available for research payloads depending on fuel requirements.

Certified under CS-25 standards, the D328 UpLift meets stringent safety requirements for transport category aircraft. This Certification is crucial for ensuring the structural integrity and operational safety of an experimental testbed, especially when integrating novel technologies or operating under non-standard conditions.

Operationally, the aircraft can reach altitudes up to 31,000 feet, with a maximum flight duration of six hours and cruising speeds around 348 knots. The cabin offers 6.5 by 1.5 meters of floor space for installations and a 400-ampere, 28-volt DC power supply for sophisticated measurement systems. Telemetry systems support real-time monitoring with a range of up to 250 kilometers and 10 Mbps downlink capacity, enhancing both research flexibility and safety.

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Sustainable Aviation Technology Development Context

The GVT milestone is set against a backdrop of intense global activity in sustainable aviation technology. The industry faces mounting regulatory and societal pressure to decarbonize, with the UpLift program’s research contributions being especially timely and relevant. Notably, in October 2024, Deutsche Aircraft conducted the first test flight with the D328 UpLift using 100% synthetic zero aromatics fuel in both engines, a first for a CS-25 certified aircraft. This flight, part of the CLIM0ART campaign, demonstrated the platform’s capability to evaluate advanced fuels in real conditions.

Power-to-Liquid (PtL) fuels, produced from sustainable CO2, renewable energy, and water, hold promise for large-scale sustainable fuel production. The UpLift platform’s ability to test these fuels under flight conditions provides critical validation data for regulatory and commercial decisions. The absence of aromatics in synthetic fuels can reduce contrail climate impact and improve airport air quality, addressing multiple environmental concerns.

Hydrogen propulsion is another key focus. Hydrogen offers zero direct CO2 emissions and high energy density, but integrating hydrogen systems requires major changes to aircraft design and infrastructure. Platforms like UpLift are essential for validating these technologies. Recent tests, such as RTX’s HySIITE rig, demonstrate hydrogen’s potential to drastically reduce NOx emissions, highlighting the need for continued research and validation.

Financial Investment and Economic Implications

The €45.2 million investment from the BMWK reflects the scale of commitment required for sustainable aviation research. This funding covers aircraft procurement, conversion, and operational support, ensuring stability for long-term research planning. The open-access model maximizes the return on investment by enabling a broad range of partners, including SMEs and start-ups, to leverage the research infrastructure.

Economic analysis suggests that early-stage research investments can yield substantial long-term returns through technology transfer and industrial competitiveness. Deutsche Aircraft’s dual role as research partner and commercial developer creates synergies that can accelerate the commercialization of validated technologies, as seen in the development of the D328eco aircraft.

Regional economic benefits also arise from concentrated research activities, with clusters at DLR’s Braunschweig site and Deutsche Aircraft’s Oberpfaffenhofen facility. These hubs attract talent and investment, supporting broader industrial development and job creation in the sustainable aviation sector.

Industry Expert Perspectives and Strategic Implications

Experts across industry and government underscore the significance of the GVT milestone. Nico Neumann, CEO of Deutsche Aircraft, highlights the need for ecosystem-wide collaboration. Dr. Jasmin Eberharter, Head of Strategy and Industrial Relations at Deutsche Aircraft, sees UpLift as a blueprint for demonstrating the feasibility of industry-wide sustainable aviation roadmaps.

Technical leaders, such as Simon Binder (Deutsche Aircraft) and Julian Sinske (DLR), emphasize the importance of structural validation for safe and effective modifications. Anna Christmann, Federal Government Coordinator for Aerospace Policy, frames UpLift as a key project for Germany’s sustainable development strategy, while Prof. Dr.-Ing. Anke Kaysser-Pyzalla, Chairwoman of the DLR Executive Board, points to the project’s role in fostering new collaborative models for aviation research.

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Internationally, the urgency of sustainable aviation research is echoed by experts like Michael Winter (RTX), who advocates for early demonstration of challenging technologies, and Dave Jackson, former CEO of Deutsche Aircraft, who sees UpLift as foundational for the industry’s future. The open-access approach is widely recognized as a catalyst for innovation, particularly among SMEs and start-ups.

Global Aviation Sustainability Trends and Regulatory Context

The UpLift program aligns with global sustainability trends and regulatory requirements. The EU’s ReFuelEU Aviation regulation mandates minimum sustainable fuel shares from 2030, creating immediate demand for validated fuel technologies. International commitments to net-zero emissions by 2050 further intensify the need for rapid technology development and validation.

Regional aircraft like the D328 face unique challenges in adopting sustainable technologies due to their operational profiles. The UpLift program fills a critical research gap by focusing on regional applications. Hydrogen propulsion research is expanding globally, with significant programs in both the US and EU, reflecting the international race for leadership in sustainable aviation.

Supply chain disruptions and inflation have affected aircraft development timelines, as seen in the D328eco’s service entry delay to 2027. Research platforms like UpLift help address these challenges by providing robust, validated data to support integration of new technologies into existing aviation infrastructure.

Future Research Applications and Technology Roadmaps

The GVT campaign lays the groundwork for a wide array of research applications. Hydrogen propulsion system evaluation will progress from exhaust gas simulation to actual hydrogen combustion testing, leveraging the validated structural models. This phased approach allows systematic study of hydrogen’s environmental benefits while maintaining operational safety.

Advanced synthetic fuel research will continue, building on the successful CLIM0ART campaign. The platform’s ability to operate on 100% synthetic fuels enables comprehensive evaluation of fuel performance, emissions, and operational impacts. Hybrid-electric propulsion and advanced avionics research will also benefit from the aircraft’s flexible configuration and data acquisition capabilities.

The open-access model encourages international collaboration, expanding research scope and impact. The platform’s adaptability ensures continued relevance as technology priorities evolve, supporting both near-term and long-term sustainability goals in aviation.

Conclusion

The ground vibration testing of the D328 UpLift marks a pivotal achievement, establishing validated structural models that will underpin a diverse range of sustainable aviation research programs. The technical sophistication and collaborative approach of the campaign set a precedent for future industry-research Partnerships, demonstrating that complex challenges can be addressed through coordinated public and private investment.

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As the aviation industry navigates the transition to climate-neutral operations, the UpLift program’s contributions to technology validation, collaborative research frameworks, and open-access infrastructure will serve as a model for similar initiatives worldwide. The groundwork laid by this milestone will accelerate the adoption of hydrogen propulsion, advanced synthetic fuels, and other transformative technologies essential for the future of sustainable aviation.

FAQ

What is ground vibration testing and why is it important?
Ground vibration testing (GVT) is a process used to measure and analyze the dynamic structural behavior of an aircraft. It is crucial for validating numerical models, ensuring safety, and supporting modifications for new propulsion or fuel systems.

What is the UpLift program’s main goal?
The UpLift program aims to create a flying test laboratory for evaluating sustainable aviation technologies, with a focus on hydrogen propulsion and synthetic fuels, to accelerate the industry’s transition to climate-neutral operations.

How does the UpLift program support innovation?
By providing open access to its research infrastructure, the UpLift program enables research institutions, SMEs, and start-ups to conduct flight testing they otherwise could not afford, fostering innovation across the aviation sector.

What are the next steps after ground vibration testing?
The validated structural models from GVT will be used to safely implement and test various experimental configurations, including hydrogen propulsion systems and advanced synthetic fuels, under real flight conditions.

How is the UpLift program funded?
The program is funded by the German Federal Ministry for Economic Affairs and Climate Action (BMWK), with an Investments of €45.2 million covering multiple phases from aircraft conversion to operational research support.

Sources:
Deutsche Aircraft

Photo Credit: DLR

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Sustainable Aviation

Asia-Pacific Aviation Growth and Sustainable Aviation Fuel Initiatives 2026

Asia-Pacific aviation growth faces decarbonization challenges with new SAF mandates and Airbus’s just transition strategy at Singapore Airshow 2026.

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This article is based on an official press release from Airbus and additional industry reporting regarding the Singapore Airshow 2026.

Asia-Pacific Aviation at a Crossroads: Balancing Growth with a “Just Transition”

As the aviation industry gathers for the Singapore Airshow 2026, the Asia-Pacific (APAC) region stands as the focal point of global aerospace growth. According to recent industry forecasts, APAC is projected to account for over 50% of global aviation growth between 2025 and 2026. However, this rapid expansion presents a critical challenge: reconciling a forecast 7.3% increase in passenger traffic with urgent decarbonization goals.

In a press release issued on February 2, 2026, Airbus outlined a strategy focused on a “just transition.” The European manufacturer argues that the adoption of Sustainable Aviation Fuel (SAF) in Asia-Pacific offers more than just environmental compliance; it presents a pathway for regional socioeconomic development and energy sovereignty.

The Socioeconomic Case for SAF

While the primary driver for SAF adoption globally has been carbon reduction, Airbus emphasizes that for the APAC region, the benefits are deeply tied to local economic resilience. The region possesses abundant feedstock potential, including agricultural residues, used cooking oil, and palm oil waste.

Turning Waste into Wealth

According to the Airbus announcement, utilizing agricultural waste for fuel production addresses multiple local issues simultaneously. In many parts of Asia, the burning of agricultural fields contributes significantly to seasonal air pollution. By converting this biomass into SAF, the region can reduce local smog while creating new revenue streams for rural communities.

Airbus describes this approach as a “just transition,” ensuring that the shift to green energy supports developing economies rather than hindering them. The manufacturer notes that developing local production capabilities also boosts “regional energy sovereignty,” reducing the reliance on imported fossil fuels.

“Given the broad socioeconomic diversity… Asia-Pacific is a prime place to demonstrate the possibilities for a just transition. Leveraging co-benefits could open opportunities to build community resilience.”

, Airbus Press Release, February 2, 2026

Regulatory Momentum and National Mandates

Beyond manufacturer initiatives, government policy in the region is hardening. Data released in conjunction with the Singapore Airshow highlights a wave of new mandates and targets aimed at accelerating SAF uptake.

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Most notably, Singapore has confirmed the introduction of a SAF levy for all flights departing from Changi Airport starting October 1, 2026. This levy is designed to fund a national 1% SAF target by the end of the year, with plans to scale to 3-5% by 2030.

Other regional developments include:

  • Japan: A set ambition for 10% SAF usage by 2030.
  • South Korea: A mandate of 1% SAF starting in 2027, rising to 10% by 2035.
  • India: A 1% mandate for international flights beginning in 2027.
  • Australia: A government commitment of AUD 1.1 billion in production incentives for low-carbon liquid fuels.

Technological Milestones at Singapore Airshow 2026

The push for decarbonization is also visible on the tarmac. During the Singapore Airshow, an Airbus A350-1000 is performing flying displays powered by a 35% SAF blend. The fuel, supplied by Shell Aviation, was produced via the HEFA-SPK pathway using used cooking oil and tallow.

New Partnerships

In a significant move for propulsion technology, Airbus, CFM International, and the Civil Aviation Authority of Singapore (CAAS) signed a Memorandum of Understanding (MOU) on February 2. This agreement establishes Singapore as the world’s first airport testbed for the “RISE” (Revolutionary Innovation for Sustainable Engines) program. The initiative aims to test “Open Fan” engine architecture, which targets a 20% improvement in fuel efficiency.

Additionally, Airbus and Cathay Group have reiterated their commitment to a US$70 million joint investment, originally announced in late 2025, to accelerate SAF production projects with commercial viability in the region.

AirPro News Analysis

While the regulatory and technological momentum is palpable, a stark reality remains. Industry data indicates that global SAF output reached only 1.9 million tonnes in 2025, representing a mere 0.6% of total jet fuel demand. With APAC passenger traffic expected to grow by 7.3% in 2026, the gap between demand for travel and the supply of green fuel is widening.

The “green premium”, where SAF costs 2x to 4x more than conventional jet fuel, remains the primary hurdle. While the “just transition” narrative provided by Airbus offers a compelling long-term vision for feedstock utilization, the immediate success of these initiatives will depend heavily on whether the new levies and investments can bridge the price gap quickly enough to meet the 2027-2030 mandates.

Frequently Asked Questions

What is the “Just Transition” in aviation?
In this context, it refers to decarbonizing aviation in a way that provides economic benefits to developing nations, such as creating jobs in rural areas by using agricultural waste for fuel production.

When does the Singapore SAF levy begin?
The levy applies to all flights departing Singapore starting October 1, 2026.

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What is the current global supply of SAF?
As of 2025, SAF production accounted for approximately 0.6% of total global jet fuel usage.

Sources:
Airbus,
IATA,
Civil Aviation Authority of Singapore

Photo Credit: Airbus

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FedEx Expands Sustainable Aviation Fuel Program to DFW and JFK Airports

FedEx expands sustainable aviation fuel use to Dallas-Fort Worth and JFK airports, supporting its carbon-neutral goals with 5 million gallons secured for 2025.

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This article is based on an official press release from FedEx.

FedEx Expands Sustainable Aviation Fuel Program to DFW and JFK Airports

FedEx has officially expanded its SAF program to include Dallas-Fort Worth International Airport (DFW) and John F. Kennedy International Airport (JFK). The logistics giant announced the move on January 29, 2026, marking a significant step in its “Priority Earth” sustainability roadmap. With these additions, FedEx now utilizes SAF at five airports across the United States.

According to the company’s announcement, the expansion is supported by World Fuel Services (WFS), which manages the supply chain and delivery of the fuel. The initiative positions FedEx as the first airline, cargo or passenger, to purchase SAF for regular commercial operations at DFW, a major global logistics hub.

The agreement covers the purchase of approximately 2 million gallons of “neat” (unblended) SAF for these two locations. When combined with agreements for other hubs, FedEx has secured a total of 5 million gallons of neat SAF for delivery throughout 2025.

Operational Details and Supply Chain

While the purchasing agreements are calculated in gallons of “neat” SAF, the fuel actually delivered to aircraft is a blend. Safety regulations currently prohibit the use of 100% SAF in commercial aircraft engines. Consequently, the fuel supplied to FedEx at DFW and JFK is a mixture containing a minimum of 30% neat SAF blended with conventional Jet A fuel.

World Fuel Services facilitates this supply, typically sourcing the renewable component from Valero’s Diamond Green Diesel (DGD) joint venture. The SAF is produced via the HEFA (Hydroprocessed Esters and Fatty Acids) pathway, utilizing waste-based feedstocks such as used cooking oil, animal tallow, and distiller’s corn oil. This production method allows for a lifecycle greenhouse gas (GHG) emissions reduction of up to 80% compared to standard petroleum-based jet fuel.

In a statement regarding the logistical achievement, Bradley Hurwitz, Senior Vice President of Supply & Trading at World Fuel Services, noted:

“FedEx’s purchase at DFW and JFK demonstrates how our aviation fuel distribution platform enables carriers to access lower-carbon fuel options with a robust supply chain designed for flexibility and scale.”

Strategic Context: The “Priority Earth” Goal

This expansion is part of FedEx’s broader strategy to achieve carbon-neutral global operations by 2040. The company has set an interim target to source 30% of its total jet fuel from alternative fuels by 2030. The addition of DFW and JFK complements existing SAF programs at Los Angeles International Airport (LAX), Chicago O’Hare (ORD), and Miami International Airport (MIA).

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Karen Blanks Ellis, Chief Sustainability Officer at FedEx, emphasized the progress made over the last year:

“Expanding SAF use by FedEx to include our operations at DFW and JFK caps off a successful year of SAF deployments coast-to-coast. While we know there remains work ahead to procure more SAF… we are proud of our steps forward.”

AirPro News Analysis

The introduction of SAF at Dallas-Fort Worth is particularly notable. While pilot programs have existed at DFW since 2021, they were largely limited to business aviation. FedEx’s commitment marks the first regular commercial adoption at the airport, signaling a shift from experimental to operational use in the cargo sector.

However, the industry faces significant headwinds. SAF currently trades at a premium of two to five times the price of conventional jet fuel. Furthermore, global production remains less than 1% of total jet fuel demand. While the “book and claim” system and government incentives like the U.S. Inflation Reduction Act help bridge the cost gap, the physical availability of SAF remains the primary bottleneck for large-scale adoption.

By securing 5 million gallons of neat SAF for 2025, FedEx is signaling consistent demand to producers, which is essential for stimulating the investment required to increase production capacity.

Stakeholder Commentary

Airport officials have welcomed the move as a validation of existing infrastructure capabilities. Because the blended fuel is a “drop-in” solution, it requires no modifications to airport storage tanks or hydration systems.

Robert Horton, Vice President of Environmental Affairs at DFW Airport, stated:

“FedEx’s SAF purchase reflects how airlines, airports, and fuel providers work together within existing airport infrastructure to support the development of more sustainable aviation operations.”

Frequently Asked Questions

What is “Neat” SAF?

“Neat” SAF refers to the pure, unblended sustainable fuel. It is not used in aircraft in this form due to safety regulations. Instead, it is blended with conventional jet fuel before delivery. Purchasing agreements often cite “neat” volumes to track the exact amount of renewable content purchased.

Where does FedEx use SAF?

As of early 2026, FedEx utilizes SAF at five U.S. airports: Dallas-Fort Worth (DFW), John F. Kennedy (JFK), Los Angeles (LAX), Chicago O’Hare (ORD), and Miami (MIA).

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What is the emission benefit?

The specific SAF used in this agreement, produced via the HEFA pathway, can reduce lifecycle greenhouse gas emissions by up to 80% compared to conventional jet fuel.

Sources

Photo Credit: FedEx

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Washington Launches Cascadia Sustainable Aviation Accelerator for SAF

The Cascadia Sustainable Aviation Accelerator launches with $20M funding to boost Pacific Northwest Sustainable Aviation Fuel production to 1 billion gallons annually by 2035.

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This article is based on official press releases from Alaska Airlines and Washington State University, as well as public announcements from the launch event.

Washington Leaders Launch Cascadia Sustainable Aviation Accelerator to Power PNW SAF Hub

On January 8, 2026, a coalition of government, industry, and academic leaders officially launched the Cascadia Sustainable Aviation Accelerator (CSAA). Unveiled at the Boeing Future of Flight in Mukilteo, Washington, the initiative aims to establish the Pacific Northwest as a global leader in the production and deployment of Sustainable Aviation Fuel (SAF).

According to official announcements, the accelerator is backed by $20 million in initial funding. This capital includes $10 million from Washington State’s Climate Commitment Act funds and a matching $10 million contribution from an anonymous philanthropic donor. The coalition has set an ambitious target: to scale regional SAF production to 1 billion gallons annually by 2035.

A Public-Private Coalition

The initiative represents a broad partnership designed to bridge the gap between policy, technology, and commercial viability. Washington Governor Bob Ferguson championed the launch, positioning it as both an economic engine and a critical climate solution for the state.

The coalition features major stakeholders across multiple sectors:

  • Aviation: Founding partners Alaska Airlines and Hawaiian Airlines have committed to using SAF to meet net-zero goals. Boeing, which hosted the launch, is providing technical expertise regarding aircraft compatibility.
  • Academia: Washington State University (WSU) will lead the research and development component of the initiative.
  • Corporate Demand: Major corporate consumers of air cargo and travel, including Amazon and Microsoft, are involved to help aggregate demand.
  • Government: In addition to the Governor’s office, the Port of Seattle and Snohomish County are key partners, with Snohomish County Executive Dave Somers serving as the CSAA Board Chair.

“We have all the pieces in place to ensure this once-in-a-generation economic opportunity is realized, and this accelerator will make that happen.”

, Governor Bob Ferguson, via official press release

Strategic Structure: Accelerator and Institute

To address the complex barriers facing the SAF market, the initiative is divided into two complementary arms: the Accelerator and the Institute.

The Cascadia Sustainable Aviation Accelerator (CSAA)

The CSAA focuses on market acceleration, financing, and policy advocacy. Its primary mission is to “de-risk” the industry for producers and investors. By harmonizing tax incentives and aggregating fuel demand from airlines and corporate partners, the Accelerator aims to create a stable market environment that encourages rapid scaling of production facilities.

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The Cascadia Sustainable Aviation Institute (CSAI)

The Institute will handle the technical and scientific challenges of SAF adoption. It will operate a new Sustainable Aviation Fuel Research and Development Center based at Paine Field in Snohomish County. While a permanent facility is scheduled for completion by 2029, the center will open in a temporary commercial space in the coming months.

A key feature of the Institute will be the world’s first “SAF Repository.” This facility will function similarly to a seed bank, collecting, indexing, and distributing fuel samples to researchers globally to standardize testing and certification processes.

“For aviation to remain strong and resilient in the decades ahead, sustainability must be part of its future.”

, Elizabeth Cantwell, WSU President, via WSU News

Industry Context and Regional Projects

Sustainable Aviation Fuel is widely considered the most viable near-term solution for decarbonizing long-haul aviation. Made from feedstocks such as agricultural waste, used cooking oil, or captured carbon, SAF can reduce lifecycle emissions by up to 80% compared to conventional jet fuel. However, current supply accounts for less than 1% of global jet fuel usage, and it remains significantly more expensive than fossil-based alternatives.

The Pacific Northwest is viewed as an ideal “test bed” for solving these problems due to its access to renewable hydroelectric power, forestry and agricultural residues, and a deep aerospace talent pool.

The Accelerator aims to support existing regional projects, including:

  • SkyNRG: A Dutch company planning a facility in Walla Walla, WA, to convert biogas into jet fuel.
  • Twelve: A carbon-transformation company backed by Alaska Airlines, currently building a plant in Moses Lake, WA, to produce fuel from CO2.
  • Montana Renewables: A producer in Great Falls, MT, which recently received a conditional loan guarantee from the Department of Energy to expand production serving the region.

“This is a systems issue that no one company can solve. You’ve got great companies… ready to use this fuel, but we have to make it available.”

, Guy Palumbo, Amazon Director of Public Policy, via launch event remarks

AirPro News Analysis

The launch of the Cascadia Sustainable Aviation Accelerator marks a shift from individual corporate sustainability goals to a systemic regional strategy. While the target of 1 billion gallons by 2035 is aggressive, the bifurcation of the initiative into an “Accelerator” (finance/policy) and an “Institute” (R&D) suggests a mature understanding of the bottlenecks.

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The primary challenge for the CSAA will be feedstock logistics. While the Pacific Northwest has abundant forestry and agricultural waste, the infrastructure to collect, transport, and process these materials at a scale capable of producing 1 billion gallons does not yet exist. Furthermore, the involvement of corporate giants like Amazon and Microsoft is critical; their willingness to pay a “green premium” for sustainable air cargo and travel could provide the demand certainty that producers need to secure financing for new plants.

Success will likely depend on how quickly the Institute can streamline the fuel certification process, which has historically been a slow hurdle for new SAF pathways.


Sources:

Photo Credit: Alaska Airlines

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