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Australia Acquires AH-64E Apache Helicopters to Upgrade Attack Capability

Australia replaces Eurocopter Tiger with 29 AH-64E Apache helicopters, boosting interoperability and defense readiness by 2030.

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Apache Helicopters on Course for Delivery: Australia’s New Attack Aviation Capability

The Australian Army is undergoing a pivotal transformation in its aerial warfare capabilities with the acquisition of the Boeing AH-64E Apache Guardian helicopters. This strategic move, part of Project LAND 4503 Phase 1, reflects a broader shift toward proven, interoperable platforms that align with evolving global defense priorities. The Apache, known for its combat performance and advanced systems integration, is set to replace the Eurocopter Tiger Armed Reconnaissance Helicopter (ARH), a platform that has faced operational and logistical challenges since its introduction.

This transition is not merely a hardware upgrade, it represents a recalibration of Australia’s defense posture in the Indo-Pacific region. The Apache’s network-centric design and compatibility with U.S. and allied systems position it as a cornerstone of future joint operations. While the decision has garnered both praise and criticism, it underscores the Australian Defence Force’s (ADF) commitment to readiness, interoperability, and technological modernization.

As of mid-2025, the first four AH-64E aircraft are in final assembly, with delivery expected later in the year. This article explores the background behind the decision, key technical and economic details, recent developments, expert perspectives, and the broader implications for Australia and its defense partners.

Background: From Tiger to Apache

The Eurocopter Tiger ARH was introduced into Australian service in the early 2000s with the promise of a modern, agile attack helicopter tailored for reconnaissance and close air support. However, the platform soon encountered significant hurdles. Maintenance complexities, reliance on European supply chains, and operational issues, such as a 2012 incident involving cockpit fumes, diminished the platform’s reliability and cost-effectiveness.

Despite efforts to modernize the Tiger, including proposed upgrades by Airbus, the platform remained expensive to operate. Reports cited operating costs of approximately A$34,000 per flight hour, a figure that far exceeded the Apache’s estimated A$10,567. These limitations prompted a strategic reassessment of Australia’s attack helicopter fleet.

In 2021, the Australian government announced its decision to replace the Tiger with 29 AH-64E Apache Guardians under Project LAND 4503 Phase 1. The project, initially budgeted at A$4.5 billion, aims to deliver full operational capability by 2030. The Apache was selected for its maturity, U.S. Army alignment, and advanced capabilities, including manned-unmanned teaming (MUMT), open-systems architecture, and superior survivability in high-threat environments.

Key Facts and Technical Overview

Procurement and Budget

The total investment in the AH-64E Apache program stands at approximately A$5 billion, covering the cost of 29 helicopters, support infrastructure, training systems, and logistics support. This figure significantly exceeds Airbus’s A$1.5 billion proposal to upgrade the Tiger fleet, a point of contention among defense analysts and policymakers.

The first four Apache helicopters, designated AT001 through AT004, are currently in final assembly at Boeing’s Mesa, Arizona facility. These aircraft are scheduled for delivery in late 2025, with initial operational capability (IOC) expected in 2026. The remaining units will be delivered progressively, with full operational capability targeted by 2030.

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To support the new fleet, the 1st Aviation Regiment will relocate from Darwin to Townsville. This move facilitates the development of new facilities tailored to the Apache’s maintenance and operational needs, while also aligning the unit geographically closer to key logistics and training hubs.

Technical Capabilities

The AH-64E Apache Guardian is a tandem-seat attack helicopter equipped with a 30mm M230E1 chain gun, AGM-114 Hellfire missiles, and Hydra 70 rockets. It is powered by two T700-GE-701D engines, offering a maximum speed of 164 knots and a combat range of approximately 260 nautical miles. The aircraft’s endurance is rated at 2.6 hours, making it suitable for extended reconnaissance and strike missions.

One of the defining features of the AH-64E is its MUMT capability, allowing it to control and receive data from unmanned aerial systems (UAS). This integration enhances situational awareness, target acquisition, and survivability. The Apache’s open-systems architecture also enables future upgrades and integration with emerging technologies.

These capabilities make the Apache a versatile platform for both conventional and asymmetric warfare, particularly in contested environments where electronic warfare and anti-air threats are prevalent.

Industrial and Economic Impact

The Apache program is expected to generate significant economic activity within Australia. Boeing Defence Australia has been awarded a seven-year support contract covering maintenance, training, and logistics. This agreement is projected to create approximately 230 new jobs across the country.

Several Australian companies are contributing to the Apache supply chain. Cablex is providing wire harnesses, Axiom Precision Manufacturing is delivering machined assemblies, Ferra is producing tail spar boxes, and Mincham is supplying composite components. These partnerships not only support local industry but also enhance sovereign defense capabilities.

While the program’s cost has sparked debate, proponents argue that the long-term benefits, such as reduced operational downtime, improved readiness, and industrial uplift, justify the investment.

“The AH-64E Apache is the most contemporary and capable attack helicopter in the world. It allows us to develop crewed-uncrewed teaming and integrate with coalition systems.” , Major General Jeremy King, Head of Joint Aviation Systems Division

Recent Developments and Strategic Controversies

Assembly and Operational Readiness

As of July 2025, the first four Apache helicopters are in the final stages of assembly. Structural, electrical, and mechanical components are being installed, with flight testing scheduled to follow. A formal ceremony at the Mesa facility, attended by Australian defense officials, marked a key milestone in the program’s progress.

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This phase not only underscores the program’s adherence to schedule but also highlights the close collaboration between the Australian Defence Force and Boeing. The aircraft are being built to the same configuration as those used by the U.S. Army, ensuring interoperability and streamlined logistics.

Training for Australian personnel is also underway, with pilots and maintenance crews receiving instruction in the U.S. before transitioning to domestic training facilities in Townsville.

Interoperability and Technological Integration

One of the Apache’s core advantages is its interoperability with U.S. and allied forces. By adopting a platform already in widespread use among NATO members and Indo-Pacific partners, Australia enhances its ability to participate in joint operations and share resources.

The Apache’s MUMT capability positions it well for integration with Australia’s growing portfolio of uncrewed systems. This synergy is particularly relevant in light of lessons from recent conflicts, such as Ukraine, where drones have played a decisive role in reconnaissance and strike missions.

The helicopter’s open-systems architecture also allows for future software and hardware upgrades, ensuring that it remains relevant as warfare becomes increasingly digital and data-driven.

Criticism and Alternative Perspectives

Despite its capabilities, the Apache acquisition has not been without controversy. Critics, including Marcus Hellyer from the Australian Strategic Policy Institute, argue that the investment in a crewed platform may be shortsighted given the rapid evolution of uncrewed and autonomous systems.

Hellyer likened the decision to investing in “coal-fired power stations,” a metaphor for outdated technology in a rapidly changing landscape. He advocates for a greater focus on attritable drones and loitering munitions, which offer lower costs and reduced risk to personnel.

While these criticisms highlight valid concerns about technological obsolescence and fiscal responsibility, defense officials maintain that the Apache’s proven track record and adaptability make it a sound investment for the near to mid-term future.

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Global Context and Strategic Implications

International Demand for the Apache

The AH-64E Apache Guardian continues to see strong demand globally. In 2023, Poland signed a deal worth approximately $12 billion for 96 Apache helicopters, citing the platform’s combat performance and interoperability with NATO forces as key factors in the decision.

Other countries, including the United Kingdom, India, and Egypt, have also integrated the Apache into their armed forces, reinforcing its status as a globally trusted platform. This widespread adoption contributes to a robust support ecosystem and ongoing technological development.

Australia’s decision to join the ranks of Apache operators aligns it with a broader coalition of like-minded nations prioritizing standardized, interoperable systems.

Technological Relevance in Modern Warfare

Modern battlefields are increasingly characterized by electronic warfare, cyber threats, and rapid information exchange. The Apache’s network-centric capabilities, enabled by its open-systems architecture and UAS integration, make it well-suited for such environments.

Its ability to share real-time data with ground forces, other aircraft, and command centers enhances tactical decision-making and mission effectiveness. This connectivity is vital in multi-domain operations where speed and precision are paramount.

Moreover, the Apache’s modular design allows for future upgrades, ensuring that it can adapt to emerging threats and technological advancements over its projected service life.

Balancing Cost and Capability

At an estimated cost of A$173 million per aircraft, the Apache is a significant investment. However, defense planners argue that its maturity, combat record, and support infrastructure mitigate many of the risks associated with newer, unproven platforms.

While attritable drones and loitering munitions offer promising alternatives, they currently lack the versatility, survivability, and payload capacity of crewed platforms like the Apache. As such, many experts view the Apache as a complementary capability rather than a competitor to emerging technologies.

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The challenge for policymakers will be to balance legacy systems with innovation, ensuring that Australia’s defense posture remains agile and future-proof.

Conclusion: Strategic Outlook and Future Considerations

The delivery of the AH-64E Apache Guardian marks a significant milestone in Australia’s defense modernization journey. By replacing the underperforming Tiger ARH with a proven, interoperable platform, the Australian Army is enhancing its readiness and aligning more closely with allied capabilities. The program also delivers economic benefits through local industry participation and job creation.

However, the acquisition has also sparked important debates about the future of warfare, the role of crewed platforms, and the need for fiscal prudence. As technology continues to evolve, the Apache’s success will depend on its ability to integrate with uncrewed systems and adapt to new operational paradigms. For now, it represents a calculated step toward a more capable and connected Australian Defence Force.

FAQ

What is replacing the Eurocopter Tiger in the Australian Army?
The AH-64E Apache Guardian is replacing the Eurocopter Tiger ARH as part of Project LAND 4503 Phase 1.

How many Apache helicopters is Australia acquiring?
Australia is acquiring 29 AH-64E Apache helicopters, with full delivery expected by 2030.

Why was the Apache chosen over upgrading the Tiger?
The Apache was selected for its proven capabilities, interoperability with U.S. systems, and lower long-term risk compared to upgrading the Tiger.

Where will the Apache helicopters be based?
The Apache fleet will be based in Townsville, following the relocation of the 1st Aviation Regiment from Darwin.

What is manned-unmanned teaming (MUMT)?
MUMT allows the Apache to operate in coordination with drones, enhancing reconnaissance, targeting, and survivability.

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Photo Credit: Australian Army

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Firehawk Aerospace Expands Rocket Motor Production in Mississippi Facility

Firehawk Aerospace acquires a DCMA-rated facility in Mississippi to boost production of solid rocket motors using 3D-printing technology.

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This article is based on an official press release from Firehawk Aerospace.

Firehawk Aerospace Acquires Mississippi Facility to Scale Rocket Motor Production

On December 19, 2025, Firehawk Aerospace announced a significant expansion of its manufacturing capabilities with the acquisition of a specialized defense facility in Crawford, Mississippi. The Dallas-based defense technology company has secured a 20-year lease on the 636-acre site, which was formerly operated by Nammo Talley.

This acquisition marks a strategic pivot for Firehawk as it moves to address critical shortages in the U.S. defense supply chain. By taking over a facility that is already rated by the Defense Contract Management Agency (DCMA), the company aims to bypass the lengthy construction and certification timelines typically associated with greenfield defense projects. The site will serve as a hub for the full-system integration of solid rocket motors (SRMs), complementing the company’s existing R&D operations in Texas and energetics production in Oklahoma.

Strategic Asset Details

The Crawford facility is located in Lowndes County within Mississippi’s “Golden Triangle” region. According to the company’s announcement, the site is a “turnkey” defense asset designed specifically for handling high-grade explosives and munitions. The infrastructure includes assembly bays protected by one-foot-thick concrete walls and safety “blowout” walls designed to contain accidental detonations.

Because the facility was previously used by Nammo Defense Systems for the high-volume assembly of shoulder-launched munitions, such as the M72 LAW and SMAW systems, it retains the necessary regulatory certifications to allow for rapid operational ramp-up. Firehawk Aerospace CEO Will Edwards emphasized the urgency of this expansion in a statement regarding the deal.

“This acquisition strengthens Firehawk’s ability to address one of the nation’s most urgent defense challenges: rebuilding munition inventories that have been drawn down faster than they can be replaced.”

, Will Edwards, Co-founder and CEO of Firehawk Aerospace

Addressing the “Rocket Motor Crisis”

The acquisition comes at a time when the Western defense industrial base is grappling with a severe shortage of solid rocket motors, which power critical systems like the Javelin, Stinger, and GMLRS missiles. Traditional manufacturing methods, which involve casting propellant in large batches that take weeks to cure, have created production bottlenecks.

Firehawk Aerospace intends to disrupt this model by utilizing proprietary 3D-printing technology to manufacture propellant grains. According to the press release, this additive manufacturing approach reduces production times from weeks to hours. The company has explicitly stated that the new Mississippi facility is being designed to achieve a production tempo of “thousands of rockets per month,” a significant increase over legacy industry standards.

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“While the current industrial base is built to produce thousands of rockets per year, we are building this site… to operate at a much higher production tempo… designing for throughput measured in thousands per month, not years.”

, Will Edwards, CEO

Regional Economic Impact

The expansion is expected to bring skilled jobs to the Golden Triangle region, which is increasingly becoming a hub for aerospace and defense activity. Mississippi Governor Tate Reeves welcomed the investments, noting the dual benefits of economic growth and national security support.

“Their acquisition in Crawford will bring skilled jobs to the region while directly contributing to the production capacity our nation needs.”

, Tate Reeves, Governor of Mississippi

AirPro News Analysis

From R&D to Mass Production: This acquisition signals Firehawk’s transition from a development-focused startup to a volume manufacturer. By securing a pre-rated facility, Firehawk has effectively shaved 2–3 years off its timeline, the period typically required to build and certify a new explosives handling site. This speed is critical given the current geopolitical demand for tactical munitions.

Supply Chain Decentralization: The move also highlights a strategy of decentralization. By distributing operations across Texas (R&D), Oklahoma (Energetics), and now Mississippi (Integration), Firehawk is building a supply chain that may prove more resilient than centralized legacy models. This geographic diversity also allows the company to tap into distinct labor markets and state-level incentives, such as Mississippi’s aerospace initiatives.

Frequently Asked Questions

What is the significance of the DCMA rating?
A DCMA (Defense Contract Management Agency) rating verifies that a facility meets strict Department of Defense quality and safety standards. Acquiring a pre-rated facility allows Firehawk to begin production much faster than if they had to build and certify a new site from scratch.

How does Firehawk’s technology differ from traditional methods?
Traditional solid rocket motors are cast in large batches, a process that requires weeks for the propellant to cure. Firehawk uses 3D-printing technology to print propellant grains, which allows for custom geometries and reduces the manufacturing time to mere hours.

What was the facility used for previously?
The facility was formerly operated by Nammo Talley (now Nammo Defense Systems) for the assembly of shoulder-launched munitions, including the M72 LAW and SMAW systems.

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Photo Credit: Firehawk Aerospace

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20 Years of the F-22 Raptor Operational Capability and Upgrades

Lockheed Martin celebrates 20 years of the F-22 Raptor’s operational service, highlighting its stealth, combat roles, readiness challenges, and modernization.

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Two Decades of the Raptor: Celebrating the F-22’s Operational Milestone

Lockheed Martin has launched a campaign commemorating the 20th anniversary of the F-22 Raptor achieving Initial Operational Capability (IOC). In December 2005, the 27th Fighter Squadron at Langley Air Force Base in Virginia became the first unit to field the fifth-generation fighter, marking a significant shift in global air superiority.

According to the manufacturer’s announcement, the aircraft continues to define the benchmark for modern air combat. In a statement regarding the milestone, Lockheed Martin emphasized the platform’s enduring relevance:

“The F-22 Raptor sets the global standard for capability, readiness, and mission success.”

While the airframe was designed in the 1990s and first flew in 1997, the F-22 remains a central pillar of U.S. air power. The fleet, which consists of approximately 185 remaining aircraft out of the 195 originally built, has evolved from a pure air superiority fighter into a multi-role platform capable of ground strikes and strategic deterrence.

Operational History and Combat Record

Since its operational debut, the F-22 has maintained a reputation for dominance, primarily established through high-end military aircraft exercises rather than direct air-to-air combat against manned aircraft.

Exercise Performance vs. Combat Reality

Data from the U.S. Air Force and independent observers highlights the discrepancy between the Raptor’s exercise performance and its real-world combat engagements. During the 2006 Northern Edge exercise, its first major test after becoming operational, the F-22 reportedly achieved a 108-to-0 kill ratio against simulated adversaries flying F-15s, F-16s, and F/A-18s.

Despite this lethality in training, the aircraft’s combat record is distinct. The F-22 made its combat debut in September 2014 during Operation Inherent Resolve, conducting ground strikes against ISIS targets in Syria. To date, the aircraft has zero confirmed kills against manned enemy aircraft. Its sole air-to-air victory occurred in February 2023, when an F-22 utilized an AIM-9X Sidewinder missile to down a high-altitude Chinese surveillance balloon off the coast of South Carolina.

Stealth Capabilities

The primary driver of the F-22’s longevity is its low observable technology. Defense analysts estimate the Raptor’s Radar Cross Section (RCS) to be approximately 0.0001 square meters, roughly the size of a steel marble. This makes it significantly stealthier than the F-35 Lightning II and orders of magnitude harder to detect than foreign competitors like the Russian Su-57 or the Chinese J-20.

AirPro News Analysis: The Readiness Paradox

While Lockheed Martin’s anniversary campaign highlights “readiness” as a key pillar of the F-22’s legacy, recent Air Force data suggests a more complex reality regarding the fleet’s health.

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We note that maintaining the world’s premier stealth fighter comes at a steep logistical cost. According to data published by Air & Space Forces Magazine regarding Fiscal Year 2024, the F-22’s mission capable (MC) rate dropped to approximately 40%. This figure represents a decline from roughly 52% in the previous fiscal year and indicates that, at any given time, fewer than half of the Raptors in the inventory are flyable and combat-ready.

This low readiness rate is largely attributed to the fragility of the aircraft’s stealth coatings and the aging avionics of the older airframes. The Air Force has previously attempted to retire 32 older “Block 20” F-22s used for training to divert funds toward newer programs, though Congress has blocked these efforts to preserve fleet numbers. The contrast between the jet’s theoretical dominance and its logistical availability remains a critical challenge for planners.

Modernization and Future Outlook

Contrary to earlier projections that might have seen the F-22 retired in the 2030s, the Air Force is investing heavily to keep the platform viable until the Next Generation Air Dominance (NGAD) fighter comes online.

The ARES Contract and Upgrades

In 2021, the Air Force awarded Lockheed Martin a $10.9 billion contract for the Advanced Raptor Enhancement and Sustainment (ARES) program. This decade-long modernization effort aims to update the fleet’s hardware and software.

According to budget documents for Fiscal Year 2026, the “Viability” upgrade package includes several key enhancements:

  • New Stealth Tanks: The development of low-drag external fuel tanks and pods designed to extend the aircraft’s range without compromising its radar signature.
  • Infrared Search and Track (IRST): The integration of new sensors capable of detecting heat signatures, a critical capability for engaging enemy stealth fighters that may not appear on radar.
  • Manned-Unmanned Teaming: Software upgrades intended to allow F-22 pilots to control “Collaborative Combat Aircraft”, autonomous drone wingmen, in future operational environments.

These investments suggest that while the F-22 is celebrating its past 20 years, the Air Force intends to rely on its capabilities well into the next decade.

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Sources: Lockheed Martin, U.S. Air Force

Photo Credit: Lockheed Martin

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U.S. Navy Zero-G Helmet System Completes Critical Design Review

Collins Elbit Vision Systems completes design review for the Zero-G Helmet Display, reducing pilot weight load and enhancing safety for Navy aircraft.

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This article is based on an official press release from Collins Elbit Vision Systems (RTX).

Critical Design Review Completed for Navy’s Next-Gen Helmet

Collins Elbit Vision Systems (CEVS), a joint venture between RTX’s Collins Aerospace and Elbit Systems of America, has officially announced the completion of the Critical Design Review (CDR) for the Zero-G Helmet Mounted Display System+ (HMDS+). This milestone, finalized on December 12, 2025, marks a pivotal step in the U.S. Navy’s Improved Joint Helmet-Mounted Cueing System (IJHMCS) program.

The successful CDR effectively freezes the system’s design, confirming that the helmet meets the Navy’s rigorous requirements for safety, performance, and platform integration. With the design locked, the program now transitions into the airworthiness testing and integration phase, bringing the system closer to deployment aboard the F/A-18E/F Super Hornet and EA-18G Growler fleets.

According to the press release, the Zero-G HMDS+ is engineered to address long-standing physiological challenges faced by naval aviators while introducing “6th-generation” digital capabilities to existing 4.5-generation aircraft.

Technical Leap: The Zero-G HMDS+

The Zero-G HMDS+ represents a significant departure from legacy analog systems. While previous iterations required pilots to physically attach heavy Night Vision Goggles (NVGs) for low-light operations, the new system integrates digital night vision directly into the visor. This integration streamlines cockpit operations and reduces the physical burden on the aircrew.

Weight Reduction and Pilot Safety

A primary driver for the Zero-G’s development is the reduction of head-borne weight. High-G maneuvers in fighter aircraft place immense strain on a pilot’s neck and spine, a hazard exacerbated by heavy, unbalanced legacy helmets. CEVS reports that the Zero-G system is more than 25 percent lighter than current market alternatives. Its name is derived from its optimized center of gravity, designed to minimize fatigue and long-term injury risks.

Capt. Joseph Kamara, the U.S. Navy Program Manager for Naval Aircrew Systems (PMA-202), emphasized the safety implications of the new design in a statement:

“Aircrew health and safety is our number one priority. The Zero-G being integrated through our IJHMCS program promises to relieve aircrew of neck and back strain and greatly improve ejection safety.”

Advanced Display Capabilities

Beyond ergonomics, the helmet utilizes a binocular waveguide display system. Unlike monocular reticles used in older models, this technology projects high-definition color symbology and video into both eyes, creating a fully immersive 3D view of the battlespace. The system is capable of “sensor fusion at the edge,” processing mission data and weapon information directly on the helmet to act as a primary flight instrument.

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Luke Savoie, President and CEO of Elbit Systems of America, highlighted the strategic necessity of this upgrade:

“Zero-G is providing sensor fusion at the edge… As fighter aircraft level-up, the HMDs of those systems need to as well.”

Program Timeline and Deployment

The Zero-G HMDS+ program has moved rapidly since CEVS was awarded a $16 million contract by the U.S. Navy in September 2023 for development and test support. Following the successful CDR in December 2025, the program is scheduled to undergo flight testing and Avionics integration throughout 2026 and 2027.

The U.S. Navy projects Initial Operational Capability (IOC) for the system in 2027. Once fielded, it is expected to equip aviators across the entire fleet of U.S. Navy and Royal Australian Air Force Super Hornets and Growlers, totaling more than 750 aircraft.

AirPro News Analysis

The completion of the CDR signals a critical maturity point for the Navy’s effort to modernize the human-machine interface in its tactical fleet. While much industry attention is focused on future platforms like NGAD (Next Generation Air Dominance), the Zero-G program illustrates the military’s commitment to maintaining the lethality and survivability of its existing backbone fleet.

By adapting technology originally matured for the F-35 Gen III helmet, CEVS is effectively retrofitting advanced situational awareness tools onto older airframes. This approach not only extends the combat relevance of the Super Hornet but also addresses the acute retention issue of pilot physical health. The shift to digital night vision and balanced weight distribution suggests that the Navy views pilot longevity as a critical component of fleet readiness.

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Photo Credit: RTX

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