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GKN Expands EWIS Production Network to Support Airbus A220 Growth

GKN Aerospace expands global EWIS production for Airbus A220, boosting capacity and advancing sustainable aviation technologies.

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GKN Strengthens Airbus A220 Wiring Factory Network: Strategic Expansion and Industry Impact

GKN Aerospace, a key supplier in the aerospace sector, is ramping up its production of Electrical Wiring Interconnection Systems (EWIS) for the Airbus A220. This move is part of a broader strategy to support Airbus’s ambitious production goals while enhancing GKN’s global manufacturing footprint. The expansion involves a multi-site production network with facilities in Europe, Asia, and North America, and includes significant investments in workforce and infrastructure.

The importance of EWIS in modern aircraft cannot be overstated. These systems form the electrical backbone of an aircraft, enabling critical functions such as avionics, lighting, and propulsion. As the aviation industry shifts towards more electric and sustainable aircraft, the demand for advanced EWIS solutions is growing rapidly. GKN’s latest initiatives position it as a key player in this evolving landscape.

This article explores the strategic implications of GKN’s expansion, the technical and operational challenges involved, and how this move fits into the broader context of aviation industry trends toward sustainability and production resilience.

Understanding EWIS and GKN’s Role

What is EWIS and Why It Matters

Electrical Wiring Interconnection Systems (EWIS) are integral to the functionality of any aircraft. These systems include wires, connectors, and support equipment that distribute electrical power and signals throughout the airframe. As aircraft become more electrically powered, especially with the shift toward hybrid-electric and hydrogen propulsion, EWIS becomes even more critical.

GKN Aerospace has built a reputation for delivering lightweight, high-reliability EWIS solutions. Their systems are used in a range of Airbus aircraft, including the A220, A320, and A320neo. The company’s focus on reducing weight while maintaining performance aligns with broader industry goals to improve fuel efficiency and reduce emissions.

With technological advancements such as high-voltage wiring and integration into sustainable propulsion platforms, GKN is not only meeting current demands but also preparing for future aerospace needs.

GKN’s Global Production Footprint

GKN’s EWIS production is distributed across several key facilities worldwide. The company operates manufacturing centers in the Netherlands, China, Turkey, and Mexico. This global footprint allows GKN to manage supply chain risks, optimize logistics, and support regional aerospace markets more effectively.

The center of excellence in the Netherlands plays a pivotal role in R&D and high-precision manufacturing. Meanwhile, the facility in Chihuahua, Mexico, has recently undergone a significant expansion, adding 80,000 square feet of space and creating 200 new jobs. This site now supports both EWIS and composite aerostructure production.

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Such diversification of production sites not only enhances resilience but also enables GKN to scale operations in line with Airbus’s production targets for the A220, which aims to reach 14 aircraft per month by 2026.

“The expansion of our Chihuahua facility is an important milestone… Lightweight structures and advanced EWIS systems are critical for enabling the future of sustainable flight.”, John Pritchard, President of Civil Airframe, GKN Aerospace

Contractual and Strategic Alignments

GKN recently secured a multi-year contract extension with Airbus to continue supplying EWIS for the A220 program. This agreement reinforces a longstanding partnership and ensures stability in the supply chain as Airbus seeks to ramp up production.

The A220 currently has a backlog of approximately 498 aircraft as of early 2025. With production rates at around eight aircraft per month, Airbus faces pressure to meet its target of 14 per month by 2026. GKN’s expanded capacity is a critical enabler in this effort.

The strategic alignment between Airbus and GKN reflects a broader trend in the aerospace industry: the need for vertically integrated, resilient supply chains that can adapt to shifting market demands and technological advancements.

Innovation and Sustainability Initiatives

Hybrid-Electric Propulsion: The SWITCH Project

One of the most forward-looking initiatives GKN is involved in is the SWITCH project, which focuses on hybrid-electric propulsion. GKN has delivered its first high-voltage EWIS system for this initiative, supporting megawatt-class power distribution essential for hybrid-electric aircraft.

The testing of these systems is set to take place at Collins Aerospace’s facility in Illinois, marking a key milestone in the development of cleaner aviation technologies. High-voltage EWIS is vital for managing the increased electrical loads in hybrid-electric systems.

Through SWITCH, GKN is not only advancing its technical capabilities but also contributing to industry-wide goals to reduce greenhouse gas emissions and transition to more sustainable flight technologies.

Hydrogen-Powered Flight: The ICEFlight Program

In addition to hybrid-electric propulsion, GKN is participating in the ICEFlight program, which focuses on developing cryogenic cooling systems for hydrogen-powered aircraft. This program supports Airbus’s ZEROe initiative aimed at launching a zero-emission commercial aircraft by 2035.

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GKN’s role involves designing and manufacturing systems that can handle the extreme temperatures required for liquid hydrogen storage and distribution. These systems are essential for enabling hydrogen as a viable fuel source for aviation.

While hydrogen-powered flight remains in the early stages of development, GKN’s involvement in ICEFlight positions it at the forefront of next-generation aerospace propulsion technologies.

Production Resilience Through Networked Facilities

To ensure consistent output and mitigate risks, GKN has implemented a three-factory network model for EWIS production. Facilities in the Netherlands, China, and Turkey operate in coordination, allowing for flexible resource allocation and quicker response to disruptions.

According to Enrique Alatorre, Senior Vice President of EWIS at GKN, this model improves both productivity and supply chain resilience. It also allows the company to support multiple OEMs and adapt to regional market needs.

This approach is especially critical as the aerospace industry continues to face challenges such as labor shortages, raw material constraints, and geopolitical uncertainties.

“Our three-factory network enables us to respond quickly to customer needs and maintain high levels of operational resilience.”, Enrique Alatorre, SVP EWIS, GKN Aerospace

Conclusion

GKN Aerospace’s strategic expansion of its EWIS production capabilities reflects a nuanced understanding of both current industry demands and future technological shifts. By investing in global facilities, securing long-term contracts, and participating in sustainability-focused programs, GKN is positioning itself as a critical enabler of the next generation of aircraft.

As Airbus and other OEMs push toward higher production rates and greener technologies, suppliers like GKN will play a pivotal role in ensuring that these ambitions are met. With a robust global network and a clear focus on innovation, GKN is well-equipped to navigate the complexities of the modern aerospace landscape.

FAQ

What is EWIS?
EWIS stands for Electrical Wiring Interconnection Systems, which include all the wiring and electrical connectors in an aircraft.

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Why is GKN expanding its EWIS production?
To support Airbus’s ramp-up of A220 production and to enhance supply chain resilience through a global manufacturing network.

What are the SWITCH and ICEFlight projects?
SWITCH focuses on hybrid-electric propulsion using high-voltage EWIS, while ICEFlight develops cryogenic cooling systems for hydrogen-powered aircraft.

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Photo Credit: GKN

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MRO & Manufacturing

Airinmar Extends Aircraft Warranty Services Contract with Air Methods

Airinmar signs a multi-year extension with Air Methods to manage aircraft warranty and value engineering services for its 450+ fleet.

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This article is based on an official press release from Airinmar.

Airinmar Secures Multi-Year Service Extension with Air Methods

Airinmar, a subsidiary of AAR CORP. (NYSE: AIR), has officially signed a multi-year extension to provide aircraft warranty management and value engineering services to Air Methods, one of the largest civilian helicopters operators in the world. According to the company’s announcement, this agreement prolongs a partnership that originally began in August 2020, reinforcing a strategic focus on cost efficiency and supply chain optimization.

The extended contract covers a massive fleet of over 450 helicopters and fixed-wing aircraft used primarily for emergency air medical transport. Under the terms of the agreement, Airinmar will continue to manage warranty entitlements, identifying, claiming, and recovering costs from manufacturers, while also providing value engineering support to ensure maintenance expenses remain aligned with fair market values.

Scope of Services and Operational Impact

The renewal highlights the increasing importance of outsourced technical management in the aviation sector. Airinmar’s role involves a comprehensive review of component repairs and warranty opportunities. By leveraging historical data and engineering expertise, the company aims to reduce the total cost of ownership for Air Methods’ diverse fleet.

Warranty Management and Value Engineering

According to the press release, the services provided include:

  • Warranty Management: The systematic identification and recovery of warranty claims for rotorcraft and aircraft components, ensuring the operator maximizes entitlements from original equipment manufacturers (OEMs).
  • Value Engineering: A cost-control process that analyzes repair quotes, labor rates, and material costs to prevent overcharging and ensure repairs are economically viable compared to replacement.

Jay Mahen, Senior Vice President of Operations at Air Methods, emphasized the importance of this partnership in maintaining operational readiness for their critical missions.

“We will continue to leverage Airinmar’s comprehensive engineering knowledge and expertise to help optimize our supply chain to provide safe and reliable lifesaving emergency air medical care.”

Jay Mahen, SVP of Operations, Air Methods

Strategic Context: Efficiency in a Post-Restructuring Era

AirPro News Analysis

While the press release focuses on the continuation of services, the timing of this extension is significant when viewed against the broader financial backdrop of Air Methods. As reported in public financial disclosures, Air Methods successfully emerged from Chapter 11 bankruptcy in late December 2023, shedding approximately $1.7 billion in debt. The company is currently navigating a “transformation journey” under new ownership, with a sharp focus on operational efficiency and profitability.

In our view, extending a contract with a specialist like Airinmar aligns perfectly with this post-restructuring strategy. For large fleet operators, the administrative burden of tracking warranties across thousands of components can be overwhelming. Outsourcing this function allows Air Methods to recover funds that might otherwise be lost to administrative oversight, directly improving the bottom line without compromising safety.

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Furthermore, the aviation maintenance (MRO) sector is currently facing inflationary pressures and supply chain constraints. By utilizing “value engineering,” operators can scrutinize third-party vendor quotes more effectively, ensuring they are not paying inflated prices for parts or labor, a critical capability for maintaining an aging fleet of 450 aircraft.

About the Companies

Airinmar has operated for over 40 years and is a global leader in component repair cycle management. Based in Berkshire, England, it was acquired by AAR CORP., a major provider of aviation services to commercial and government customers worldwide. AAR CORP. recently reported record sales of $2.8 billion for Fiscal Year 2025, driven largely by demand for aftermarket solutions.

Air Methods is the leading air medical service provider in the United States. Operating from approximately 275 bases across 47 states, the company delivers lifesaving care to more than 100,000 people annually, functioning essentially as a “flying ICU.”

Frequently Asked Questions

What is “Value Engineering” in aviation maintenance?

Value engineering in this context refers to the analysis of repair costs and methods to improve value. It involves verifying that repair quotes align with market rates, determining whether a component should be repaired or replaced based on reliability and cost, and ensuring that repair shops do not perform unnecessary work.

How large is the Air Methods fleet?

According to the press release and company data, Air Methods operates a fleet of over 450 helicopters and fixed-wing aircraft.

When did the partnership between Airinmar and Air Methods begin?

The original agreement was signed in August 2020. This recent announcement marks a multi-year extension of that initial contract.

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Photo Credit: AAR Corp.

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MRO & Manufacturing

Brookhouse Aerospace Acquires Parker Precision to Expand Engineering Capabilities

Brookhouse Aerospace acquires Parker Precision to integrate CNC turning, milling, and grinding capabilities, enhancing supply chain services in the UK.

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This article is based on an official press release from Brookhouse Aerospace.

Brookhouse Aerospace Acquires Parker Precision to Strengthen Supply Chain Capabilities

Brookhouse Aerospace, a leading independent manufacturer of composite and metallic aero-structures based in Darwen, Lancashire, has officially announced the acquisition of Parker Precision. The move represents a significant step in Brookhouse’s strategy to vertically integrate its supply-chain and expand its internal engineering capabilities.

According to the company’s press release, the acquisition of the Wolverhampton-based precision engineering firm will allow Brookhouse to offer a more comprehensive “build-to-print” service to the aerospace and defence sectors. Parker Precision, known for its expertise in CNC turning and milling, will continue to operate from its existing facility in Bilston, retaining its 35-strong workforce.

Strategic Expansion and Vertical Integration

The acquisition is described by Brookhouse leadership as a “strategic fit” designed to bring critical precision engineering processes in-house. By integrating Parker Precision’s capabilities, specifically Precision CNC Turning, CNC Milling, and 5-Axis Grinding, Brookhouse aims to reduce reliance on external suppliers for these specific processes and offer a complete supply chain solution.

Matthew Rossiter, CEO of Brookhouse Aerospace, emphasized the value this addition brings to the group’s service portfolio:

“We are delighted to welcome Parker Precision into the Brookhouse Aerospace group. This acquisition is an excellent strategic fit, enhancing our capabilities with Precision CNC Turning, CNC Milling, and 5-Axis Grinding, building on our strategy of providing a complete supply chain solution.”

, Matthew Rossiter, CEO of Brookhouse Aerospace

Rossiter further noted that the acquisition not only secures a skilled workforce but also opens access to new customer bases while strengthening the value proposition for existing clients.

Operational Continuity and Regional Growth

Parker Precision, founded in 1952, has a long history of manufacturing, evolving from small tools for the lock industry to high-precision aerospace components. Under the new ownership structure, the company will function as a subsidiary of the Brookhouse Aerospace group. Marc Corns, Managing Director of Parker Precision, expressed optimism about the stability the deal provides:

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“The successful completion of this acquisition provides future certainty for our team. As part of Brookhouse, we look forward to the opportunity to further enhance our capabilities and capacity, to deliver customer requirements, advance expertise in key markets and grow the business.”

, Marc Corns, Managing Director of Parker Precision

The deal connects two major UK manufacturing hubs: Brookhouse’s stronghold in the North West Aerospace Alliance region and Parker’s base in the Midlands. This regional synergy is expected to support the group’s mission to build a leading mid-market company servicing the aerospace and defence industries.

Investment in Manufacturing Excellence

This acquisition follows a period of significant investment for Brookhouse Aerospace. The company recently opened a new state-of-the-art manufacturing facility in Darwen, Lancashire, known as Balle Mill. According to verified industry reports, the company has invested heavily in new machinery to increase capacity.

Kenny Worth, Executive Chairman of Brookhouse Aerospace, framed the acquisition as a logical progression following these internal investments:

“Following our recent investment in a new state-of-the-art manufacturing facility in Darwen, Lancashire and the installation of significant new machining capabilities, the acquisition of Parker Precision is just the next step in our mission to build a leading mid-market company servicing aerospace and defence industries.”

, Kenny Worth, Executive Chairman of Brookhouse Aerospace

Worth also indicated that the company remains in growth mode, stating that they “continue to evaluate, and are actively seeking, suitable additional opportunities.”

AirPro News Analysis

The acquisition of Parker Precision by Brookhouse Aerospace highlights a broader trend of consolidation within the aerospace supply chain. As Original Equipment Manufacturers (OEMs) increasingly demand “one-stop-shop” solutions to reduce logistical complexity and risk, Tier 1 and Tier 2 suppliers are under pressure to expand their internal capabilities.

By acquiring a specialist like Parker Precision, Brookhouse effectively secures its upstream supply chain for machined components. This vertical integration allows for tighter quality control and potentially faster turnaround times, critical factors in the competitive aerospace and defence markets. Furthermore, retaining the Parker Precision brand and workforce suggests a strategy of stability rather than aggressive restructuring, preserving the specialized skills that make the target company valuable in the first place.

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Frequently Asked Questions

What does Parker Precision specialize in?

Parker Precision specializes in precision CNC engineering, including CNC Turning, CNC Milling, and 5-Axis Grinding. They serve sectors such as Aerospace, Oil & Gas, Defence, Electronics, and Medical.

Will Parker Precision move its operations?

No. According to the announcement, Parker Precision will continue to operate from its current base in Bilston, Wolverhampton, as part of the Brookhouse Aerospace group.

How many employees does Parker Precision have?

Parker Precision employs 35 people, all of whom are being retained following the acquisition.

Who owns Brookhouse Aerospace?

Brookhouse Aerospace is owned by Nord Aerospace Holdings (specifically Nord Aerospace Bidco Limited).

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Photo Credit: Brookhouse Aerospace

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MRO & Manufacturing

GA Telesis Expands Asia-Pacific Reach with South Korean Approval

GA Telesis Engine Services secures South Korean MOLIT certification to offer engine overhaul services and signs new deal with MIAT Mongolian Airlines.

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This article is based on an official press release from GA Telesis.

GA Telesis Engine Services Secures South Korean Regulatory Approval, Expands APAC Footprint

GA Telesis Engine Services (GATES), the Helsinki-based engine maintenance subsidiary of GA Telesis, has announced a major expansion of its operational capabilities in the Asia-Pacific region. According to an official company press release, GATES has received Approved Maintenance Organization (AMO) certification from South Korea’s Ministry of Land, Infrastructure, and Transport (MOLIT). This certification authorizes the facility to perform full overhaul services on specific engine models for South Korean airlines.

In a simultaneous development, the company confirmed a new engine maintenance agreement with MIAT Mongolian Airlines. These announcements mark a strategic push by GATES to establish itself as a primary independent alternative to Original Equipment Manufacturer (OEM) facilities in a region heavily reliant on narrowbody aircraft.

Breaking Barriers in the South Korean Market

The newly acquired MOLIT approval is a critical regulatory milestone for GATES. Under South Korea’s Aviation Safety Act, foreign repair stations must undergo a rigorous audit of their quality control systems and technical procedures before they are permitted to release South Korean-registered aircraft to service. By securing this certification, GATES can now bid directly for heavy maintenance contracts with South Korean carriers without requiring third-party approvals.

Authorized Engine Types

According to the press release, the MOLIT approval covers full overhaul authority for three major engine types:

  • CFM56-5B: Powering the Airbus A320ceo family.
  • CFM56-7B: Powering the Boeing 737NG family.
  • CF6-80C2: Powering widebody aircraft such as the Boeing 747, 767, and Airbus A330.

This scope is particularly significant given the composition of the South Korean commercial fleet. Market data indicates that the CFM56-7B is the primary engine for the country’s low-cost carriers (LCCs), including Jeju Air, T’way Air, and Jin Air, which operate substantial fleets of Boeing 737-800 aircraft. Additionally, the CF6-80C2 remains in service with major carriers like Asiana Airlines and Korean Air for their widebody operations.

“This approval allows us to bring our world-class engine maintenance solutions directly to South Korean airlines, offering them a competitive alternative for their fleet requirements.”

, Statement from GA Telesis Press Release

Strategic Partnership with MIAT Mongolian Airlines

Alongside the regulatory news, GATES announced a definitive agreement with MIAT Mongolian Airlines for the maintenance of its CFM56-7B engines. MIAT, the national flag carrier of Mongolia, operates a fleet centered around the Boeing 737-800. This contract underscores the technical capabilities of the Helsinki facility and provides MIAT with a maintenance partner located strategically between its Asian and European route networks.

The agreement validates GATES’ strategy of targeting operators who require flexible, cost-effective maintenance solutions outside of the traditional OEM network. By utilizing the Helsinki facility, MIAT gains access to a European Aviation Safety Agency (EASA) environment while maintaining logistical efficiency for its fleet.

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AirPro News Analysis

The Rise of Independent MROs in Asia

The entry of GATES into the South Korean market represents a shift in the regional Maintenance, Repair, and Overhaul (MRO) landscape. Historically, South Korean airlines have relied heavily on OEM-affiliated shops, such as the Korean Air Tech Center, or major regional players like ST Engineering. These relationships often come with rigid pricing structures and capacity constraints.

As an independent provider, GATES is positioned to compete on turnaround time (TAT) and workscope flexibility. For LCCs operating on tight margins, the ability to perform targeted repairs, rather than mandatory full overhauls, can result in significant cost savings. The “hospital shop” concept, which focuses on surgical repairs to return engines to service quickly, is likely to appeal to carriers like T’way Air and Jeju Air as their fleets age and maintenance events become more frequent.

Furthermore, the timing of the MOLIT approval coincides with a high demand for CFM56 shop visits globally. As supply chain issues continue to plague the new engine market (LEAP and GTF), airlines are holding onto older aircraft longer, increasing the need for reliable maintenance capacity for legacy engines like the CFM56 and CF6.

Facility Capabilities and Global Reach

The GATES facility is located at Helsinki-Vantaa Airport in Finland. According to company data, the site spans 180,000 square feet and features an integrated test cell capable of handling engines with up to 100,000 lbs of thrust. The facility has an annual capacity of approximately 200 engines.

With the addition of the South Korean MOLIT certification, GATES now holds approvals from major global regulators, including:

  • FAA (United States)
  • EASA (European Union)
  • CAAC (China)
  • TCCA (Canada)
  • GACA (Saudi Arabia)

This broad regulatory portfolio allows the company to serve a diverse customer base across Europe, Asia, and the Americas, reinforcing its status as a premier independent engine maintenance provider.

Sources

Photo Credit: GA Telesis

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