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Saab and Sabena Partner on GlobalEye AEW&C Production Expansion

Strategic partnership enhances Saab’s GlobalEye airborne surveillance capacity via Sabena technics’ French facility, addressing NATO demand for multi-domain ISR platforms.

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Saab and Sabena technics: A Strategic Partnership for GlobalEye AEW&C Expansion

In June 2025, Swedish defense and aerospace company Saab announced a strategic framework agreement with Sabena technics, a French firm specializing in aircraft maintenance and modification. This partnership is designed to support the growing demand for Saab’s GlobalEye Airborne Early Warning and Control (AEW&C) aircraft, a multi-domain surveillance platform that has gained traction among NATO and allied nations.

The agreement positions Sabena technics as a key player in modifying Bombardier Global 6000/6500 business jets into sophisticated AEW&C platforms. The collaboration not only broadens Saab’s production capacity but also strengthens industrial ties between Sweden and France, particularly in the context of Sweden’s recent NATO accession and France’s declared intent to procure the GlobalEye system.

As global tensions rise and nations seek to modernize their surveillance capabilities, the Saab-Sabena alliance is a timely move that underscores the strategic importance of airborne intelligence, surveillance, and reconnaissance (ISR) systems in contemporary defense architectures.

GlobalEye: A Multi-Domain Surveillance Powerhouse

Technical Capabilities and Platform Design

The GlobalEye AEW&C aircraft is based on Bombardier’s Global 6000/6500 ultra-long-range business jet, offering a flight endurance of over 11 hours and a range exceeding 5,900 nautical miles. At the heart of its surveillance suite is the Erieye Extended Range (ER) radar, an S-band AESA system capable of detecting air targets up to 350 nautical miles and maritime threats like submarine periscopes at 216 nautical miles.

Complementing the Erieye ER is the Leonardo Seaspray 7500E maritime radar, which uses synthetic aperture radar (SAR) and inverse SAR for high-resolution sea-surface imaging. An electro-optical/infrared (EO/IR) system provides real-time visual tracking, while optional signals intelligence (SIGINT) modules allow for electronic and communications intelligence gathering.

The aircraft’s command-and-control system is NATO-compatible, enabling seamless data sharing across air, land, and maritime forces. The modular design of the GlobalEye also allows for future upgrades and role customization, making it suitable for missions ranging from maritime patrol to electronic warfare.

“GlobalEye delivers unmatched situational awareness across domains, a critical advantage in hybrid warfare scenarios.” — Micael Johansson, CEO of Saab

Operational History and Market Adoption

Saab’s AEW&C journey began in the 1980s with the Erieye radar, initially deployed on Saab 340 and Embraer R-99 platforms. The GlobalEye represents a generational leap forward, first unveiled in 2016 and adopted by the United Arab Emirates (UAE) as the launch customer. The UAE initially ordered two aircraft in 2015, later expanding to five due to operational success.

Sweden followed suit, signing a contract in 2022 for two GlobalEyes with options for two more, one of which was exercised in 2024. France has now declared its intent to procure two aircraft, aligning with its 2024–2030 military programming law focused on enhancing aerial surveillance capabilities. Other countries evaluating or procuring the system include Canada, South Korea, Finland, and Norway.

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This growing customer base signals a broader shift toward multi-domain ISR platforms that can operate in contested environments and provide real-time intelligence across different theaters of operation.

Competitive Landscape and Differentiation

GlobalEye competes directly with platforms like Boeing’s E-7 Wedgetail, which is based on the Boeing 737 and used by the U.S., UK, and NATO. While the E-7 features Northrop Grumman’s MESA radar with a 200+ nautical mile range, GlobalEye offers cost advantages and multi-domain versatility.

For instance, a used Bombardier Global 6000 costs around $23.5 million, compared to over $130 million for a new Boeing 737. This price differential, coupled with GlobalEye’s modular architecture and operational flexibility, makes it attractive for countries seeking high-performance ISR without the logistical and financial burden of larger platforms.

Saab’s recent partnership with General Atomics to develop an unmanned AEW variant based on the MQ-9B also indicates a forward-looking strategy that incorporates manned-unmanned teaming and AI-driven surveillance capabilities.

Sabena technics: A Key Enabler in Scaling Production

Modification Expertise and Technical Contributions

Sabena technics will be responsible for performing complex structural modifications at its Orly, France facility. These modifications include reinforcing the airframe to support the 1-ton Erieye ER radar, installing electronic warfare pods on the wingtips, and integrating power and cooling systems for mission-critical equipment.

The company’s experience in civil and military aircraft maintenance, servicing platforms from Airbus and Boeing, positions it well to handle the technical demands of AEW&C conversion. This collaboration allows Saab to alleviate production bottlenecks at its Linköping, Sweden facility, which previously handled all conversions at a rate of three aircraft per year.

By decentralizing production, Saab can meet increasing global demand more efficiently while also fulfilling industrial offset obligations, particularly in France where local involvement is a key procurement criterion.

“Sabena technics’ expertise enables us to scale production while maintaining the technical rigor required for GlobalEye’s complex modifications.” — Lars Tossman, Head of Saab Aeronautics

Economic and Strategic Implications

Sabena technics, with annual revenues of approximately $814.7 million, stands to benefit significantly from this high-value defense contract. The partnership diversifies its portfolio beyond civil aviation and positions it as a key player in Europe’s defense industrial base.

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For Saab, the agreement supports its goal of capturing a significant share of the $19.43 billion global airborne radar market, projected to grow at a compound annual growth rate (CAGR) of 9.6% through 2030. Recent contracts, including a $240 million deal with Sweden and a $190 million support agreement with the UAE, highlight the platform’s growing footprint.

France’s potential $560 million order and Canada’s $4 billion AEW&C replacement program offer further opportunities, especially given the GlobalEye’s Canadian-built airframe and NATO interoperability.

Regional Security and Future Integration

Saab is actively promoting a pooled Nordic GlobalEye fleet to enhance surveillance over the Baltic Sea and Arctic regions. This initiative would offer a 30% cost reduction compared to individual national solutions, according to Saab Surveillance CMO Fredrik Follin.

Sweden’s three GlobalEyes, designated S 106, will replace older Saab 340 AEW&C aircraft, some of which have been transferred to Ukraine. Finland and Norway are also evaluating the platform, indicating a potential regional network of interoperable AEW&C assets.

Looking ahead, Saab plans to integrate AI-driven data fusion and enhance radar capabilities to detect hypersonic threats. Naval integration is also on the horizon, with GlobalEye potentially serving as a command hub for unmanned surface vessels and maritime patrol operations.

Conclusion: A Future-Oriented Alliance in Defense Aerospace

The Saab-Sabena technics agreement represents more than a supply chain expansion, it is a strategic alignment that addresses current and future defense needs. By combining Saab’s sensor and systems expertise with Sabena’s modification capabilities, the partnership ensures that GlobalEye remains a competitive and scalable solution in the evolving AEW&C market.

As nations prioritize multi-domain awareness, interoperability, and cost-efficiency, GlobalEye’s blend of advanced technology and flexible deployment options positions it as a cornerstone of 21st-century ISR. With procurement decisions pending in France, Canada, and South Korea, the platform’s global footprint is poised to grow even further.

FAQ

What is the GlobalEye AEW&C aircraft?
GlobalEye is a multi-domain Airborne Early Warning and Control aircraft developed by Saab, based on the Bombardier Global 6000/6500 jet. It combines air, maritime, and land surveillance capabilities.

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What role does Sabena technics play in the partnership?
Sabena technics will perform structural modifications on the aircraft at its Orly facility in France, helping Saab meet rising demand for the GlobalEye platform.

Which countries are currently operating or considering GlobalEye?
The UAE, Sweden, and potentially France and Canada are among the countries operating or evaluating the GlobalEye for their ISR needs.

How does GlobalEye compare to Boeing’s E-7 Wedgetail?
GlobalEye offers multi-domain capabilities and lower operating costs, making it a flexible and cost-effective alternative to the E-7, especially for smaller or budget-conscious defense forces.

Sources: Saab, Defense News, FlightGlobal, Janes, Sabena technics

Photo Credit: Saab

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Firehawk Aerospace Expands Rocket Motor Production in Mississippi Facility

Firehawk Aerospace acquires a DCMA-rated facility in Mississippi to boost production of solid rocket motors using 3D-printing technology.

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This article is based on an official press release from Firehawk Aerospace.

Firehawk Aerospace Acquires Mississippi Facility to Scale Rocket Motor Production

On December 19, 2025, Firehawk Aerospace announced a significant expansion of its manufacturing capabilities with the acquisition of a specialized defense facility in Crawford, Mississippi. The Dallas-based defense technology company has secured a 20-year lease on the 636-acre site, which was formerly operated by Nammo Talley.

This acquisition marks a strategic pivot for Firehawk as it moves to address critical shortages in the U.S. defense supply chain. By taking over a facility that is already rated by the Defense Contract Management Agency (DCMA), the company aims to bypass the lengthy construction and certification timelines typically associated with greenfield defense projects. The site will serve as a hub for the full-system integration of solid rocket motors (SRMs), complementing the company’s existing R&D operations in Texas and energetics production in Oklahoma.

Strategic Asset Details

The Crawford facility is located in Lowndes County within Mississippi’s “Golden Triangle” region. According to the company’s announcement, the site is a “turnkey” defense asset designed specifically for handling high-grade explosives and munitions. The infrastructure includes assembly bays protected by one-foot-thick concrete walls and safety “blowout” walls designed to contain accidental detonations.

Because the facility was previously used by Nammo Defense Systems for the high-volume assembly of shoulder-launched munitions, such as the M72 LAW and SMAW systems, it retains the necessary regulatory certifications to allow for rapid operational ramp-up. Firehawk Aerospace CEO Will Edwards emphasized the urgency of this expansion in a statement regarding the deal.

“This acquisition strengthens Firehawk’s ability to address one of the nation’s most urgent defense challenges: rebuilding munition inventories that have been drawn down faster than they can be replaced.”

, Will Edwards, Co-founder and CEO of Firehawk Aerospace

Addressing the “Rocket Motor Crisis”

The acquisition comes at a time when the Western defense industrial base is grappling with a severe shortage of solid rocket motors, which power critical systems like the Javelin, Stinger, and GMLRS missiles. Traditional manufacturing methods, which involve casting propellant in large batches that take weeks to cure, have created production bottlenecks.

Firehawk Aerospace intends to disrupt this model by utilizing proprietary 3D-printing technology to manufacture propellant grains. According to the press release, this additive manufacturing approach reduces production times from weeks to hours. The company has explicitly stated that the new Mississippi facility is being designed to achieve a production tempo of “thousands of rockets per month,” a significant increase over legacy industry standards.

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“While the current industrial base is built to produce thousands of rockets per year, we are building this site… to operate at a much higher production tempo… designing for throughput measured in thousands per month, not years.”

, Will Edwards, CEO

Regional Economic Impact

The expansion is expected to bring skilled jobs to the Golden Triangle region, which is increasingly becoming a hub for aerospace and defense activity. Mississippi Governor Tate Reeves welcomed the investments, noting the dual benefits of economic growth and national security support.

“Their acquisition in Crawford will bring skilled jobs to the region while directly contributing to the production capacity our nation needs.”

, Tate Reeves, Governor of Mississippi

AirPro News Analysis

From R&D to Mass Production: This acquisition signals Firehawk’s transition from a development-focused startup to a volume manufacturer. By securing a pre-rated facility, Firehawk has effectively shaved 2–3 years off its timeline, the period typically required to build and certify a new explosives handling site. This speed is critical given the current geopolitical demand for tactical munitions.

Supply Chain Decentralization: The move also highlights a strategy of decentralization. By distributing operations across Texas (R&D), Oklahoma (Energetics), and now Mississippi (Integration), Firehawk is building a supply chain that may prove more resilient than centralized legacy models. This geographic diversity also allows the company to tap into distinct labor markets and state-level incentives, such as Mississippi’s aerospace initiatives.

Frequently Asked Questions

What is the significance of the DCMA rating?
A DCMA (Defense Contract Management Agency) rating verifies that a facility meets strict Department of Defense quality and safety standards. Acquiring a pre-rated facility allows Firehawk to begin production much faster than if they had to build and certify a new site from scratch.

How does Firehawk’s technology differ from traditional methods?
Traditional solid rocket motors are cast in large batches, a process that requires weeks for the propellant to cure. Firehawk uses 3D-printing technology to print propellant grains, which allows for custom geometries and reduces the manufacturing time to mere hours.

What was the facility used for previously?
The facility was formerly operated by Nammo Talley (now Nammo Defense Systems) for the assembly of shoulder-launched munitions, including the M72 LAW and SMAW systems.

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Photo Credit: Firehawk Aerospace

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20 Years of the F-22 Raptor Operational Capability and Upgrades

Lockheed Martin celebrates 20 years of the F-22 Raptor’s operational service, highlighting its stealth, combat roles, readiness challenges, and modernization.

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Two Decades of the Raptor: Celebrating the F-22’s Operational Milestone

Lockheed Martin has launched a campaign commemorating the 20th anniversary of the F-22 Raptor achieving Initial Operational Capability (IOC). In December 2005, the 27th Fighter Squadron at Langley Air Force Base in Virginia became the first unit to field the fifth-generation fighter, marking a significant shift in global air superiority.

According to the manufacturer’s announcement, the aircraft continues to define the benchmark for modern air combat. In a statement regarding the milestone, Lockheed Martin emphasized the platform’s enduring relevance:

“The F-22 Raptor sets the global standard for capability, readiness, and mission success.”

While the airframe was designed in the 1990s and first flew in 1997, the F-22 remains a central pillar of U.S. air power. The fleet, which consists of approximately 185 remaining aircraft out of the 195 originally built, has evolved from a pure air superiority fighter into a multi-role platform capable of ground strikes and strategic deterrence.

Operational History and Combat Record

Since its operational debut, the F-22 has maintained a reputation for dominance, primarily established through high-end military aircraft exercises rather than direct air-to-air combat against manned aircraft.

Exercise Performance vs. Combat Reality

Data from the U.S. Air Force and independent observers highlights the discrepancy between the Raptor’s exercise performance and its real-world combat engagements. During the 2006 Northern Edge exercise, its first major test after becoming operational, the F-22 reportedly achieved a 108-to-0 kill ratio against simulated adversaries flying F-15s, F-16s, and F/A-18s.

Despite this lethality in training, the aircraft’s combat record is distinct. The F-22 made its combat debut in September 2014 during Operation Inherent Resolve, conducting ground strikes against ISIS targets in Syria. To date, the aircraft has zero confirmed kills against manned enemy aircraft. Its sole air-to-air victory occurred in February 2023, when an F-22 utilized an AIM-9X Sidewinder missile to down a high-altitude Chinese surveillance balloon off the coast of South Carolina.

Stealth Capabilities

The primary driver of the F-22’s longevity is its low observable technology. Defense analysts estimate the Raptor’s Radar Cross Section (RCS) to be approximately 0.0001 square meters, roughly the size of a steel marble. This makes it significantly stealthier than the F-35 Lightning II and orders of magnitude harder to detect than foreign competitors like the Russian Su-57 or the Chinese J-20.

AirPro News Analysis: The Readiness Paradox

While Lockheed Martin’s anniversary campaign highlights “readiness” as a key pillar of the F-22’s legacy, recent Air Force data suggests a more complex reality regarding the fleet’s health.

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We note that maintaining the world’s premier stealth fighter comes at a steep logistical cost. According to data published by Air & Space Forces Magazine regarding Fiscal Year 2024, the F-22’s mission capable (MC) rate dropped to approximately 40%. This figure represents a decline from roughly 52% in the previous fiscal year and indicates that, at any given time, fewer than half of the Raptors in the inventory are flyable and combat-ready.

This low readiness rate is largely attributed to the fragility of the aircraft’s stealth coatings and the aging avionics of the older airframes. The Air Force has previously attempted to retire 32 older “Block 20” F-22s used for training to divert funds toward newer programs, though Congress has blocked these efforts to preserve fleet numbers. The contrast between the jet’s theoretical dominance and its logistical availability remains a critical challenge for planners.

Modernization and Future Outlook

Contrary to earlier projections that might have seen the F-22 retired in the 2030s, the Air Force is investing heavily to keep the platform viable until the Next Generation Air Dominance (NGAD) fighter comes online.

The ARES Contract and Upgrades

In 2021, the Air Force awarded Lockheed Martin a $10.9 billion contract for the Advanced Raptor Enhancement and Sustainment (ARES) program. This decade-long modernization effort aims to update the fleet’s hardware and software.

According to budget documents for Fiscal Year 2026, the “Viability” upgrade package includes several key enhancements:

  • New Stealth Tanks: The development of low-drag external fuel tanks and pods designed to extend the aircraft’s range without compromising its radar signature.
  • Infrared Search and Track (IRST): The integration of new sensors capable of detecting heat signatures, a critical capability for engaging enemy stealth fighters that may not appear on radar.
  • Manned-Unmanned Teaming: Software upgrades intended to allow F-22 pilots to control “Collaborative Combat Aircraft”, autonomous drone wingmen, in future operational environments.

These investments suggest that while the F-22 is celebrating its past 20 years, the Air Force intends to rely on its capabilities well into the next decade.

Sources

Sources: Lockheed Martin, U.S. Air Force

Photo Credit: Lockheed Martin

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U.S. Navy Zero-G Helmet System Completes Critical Design Review

Collins Elbit Vision Systems completes design review for the Zero-G Helmet Display, reducing pilot weight load and enhancing safety for Navy aircraft.

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This article is based on an official press release from Collins Elbit Vision Systems (RTX).

Critical Design Review Completed for Navy’s Next-Gen Helmet

Collins Elbit Vision Systems (CEVS), a joint venture between RTX’s Collins Aerospace and Elbit Systems of America, has officially announced the completion of the Critical Design Review (CDR) for the Zero-G Helmet Mounted Display System+ (HMDS+). This milestone, finalized on December 12, 2025, marks a pivotal step in the U.S. Navy’s Improved Joint Helmet-Mounted Cueing System (IJHMCS) program.

The successful CDR effectively freezes the system’s design, confirming that the helmet meets the Navy’s rigorous requirements for safety, performance, and platform integration. With the design locked, the program now transitions into the airworthiness testing and integration phase, bringing the system closer to deployment aboard the F/A-18E/F Super Hornet and EA-18G Growler fleets.

According to the press release, the Zero-G HMDS+ is engineered to address long-standing physiological challenges faced by naval aviators while introducing “6th-generation” digital capabilities to existing 4.5-generation aircraft.

Technical Leap: The Zero-G HMDS+

The Zero-G HMDS+ represents a significant departure from legacy analog systems. While previous iterations required pilots to physically attach heavy Night Vision Goggles (NVGs) for low-light operations, the new system integrates digital night vision directly into the visor. This integration streamlines cockpit operations and reduces the physical burden on the aircrew.

Weight Reduction and Pilot Safety

A primary driver for the Zero-G’s development is the reduction of head-borne weight. High-G maneuvers in fighter aircraft place immense strain on a pilot’s neck and spine, a hazard exacerbated by heavy, unbalanced legacy helmets. CEVS reports that the Zero-G system is more than 25 percent lighter than current market alternatives. Its name is derived from its optimized center of gravity, designed to minimize fatigue and long-term injury risks.

Capt. Joseph Kamara, the U.S. Navy Program Manager for Naval Aircrew Systems (PMA-202), emphasized the safety implications of the new design in a statement:

“Aircrew health and safety is our number one priority. The Zero-G being integrated through our IJHMCS program promises to relieve aircrew of neck and back strain and greatly improve ejection safety.”

Advanced Display Capabilities

Beyond ergonomics, the helmet utilizes a binocular waveguide display system. Unlike monocular reticles used in older models, this technology projects high-definition color symbology and video into both eyes, creating a fully immersive 3D view of the battlespace. The system is capable of “sensor fusion at the edge,” processing mission data and weapon information directly on the helmet to act as a primary flight instrument.

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Luke Savoie, President and CEO of Elbit Systems of America, highlighted the strategic necessity of this upgrade:

“Zero-G is providing sensor fusion at the edge… As fighter aircraft level-up, the HMDs of those systems need to as well.”

Program Timeline and Deployment

The Zero-G HMDS+ program has moved rapidly since CEVS was awarded a $16 million contract by the U.S. Navy in September 2023 for development and test support. Following the successful CDR in December 2025, the program is scheduled to undergo flight testing and Avionics integration throughout 2026 and 2027.

The U.S. Navy projects Initial Operational Capability (IOC) for the system in 2027. Once fielded, it is expected to equip aviators across the entire fleet of U.S. Navy and Royal Australian Air Force Super Hornets and Growlers, totaling more than 750 aircraft.

AirPro News Analysis

The completion of the CDR signals a critical maturity point for the Navy’s effort to modernize the human-machine interface in its tactical fleet. While much industry attention is focused on future platforms like NGAD (Next Generation Air Dominance), the Zero-G program illustrates the military’s commitment to maintaining the lethality and survivability of its existing backbone fleet.

By adapting technology originally matured for the F-35 Gen III helmet, CEVS is effectively retrofitting advanced situational awareness tools onto older airframes. This approach not only extends the combat relevance of the Super Hornet but also addresses the acute retention issue of pilot physical health. The shift to digital night vision and balanced weight distribution suggests that the Navy views pilot longevity as a critical component of fleet readiness.

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Photo Credit: RTX

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