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Altair Showcases AI and Smart Manufacturing at Paris Air Show 2025

Altair reveals AI-driven aerospace innovations for sustainable design, digital twins, and smart manufacturing at Paris Air Show 2025.

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Altair’s Vision for the Future of Aerospace: AI, Smart Manufacturing, and Connected Systems

The aerospace industry is undergoing a profound transformation, driven by the integration of artificial intelligence (AI), smart manufacturing, and connected technologies. At the forefront of this shift is Altair, a global leader in computational intelligence. The company is set to showcase its latest innovations at the Paris Air Show 2025, one of the world’s most prestigious aerospace events. This platform will allow Altair to demonstrate how its solutions are reshaping the aerospace sector, from conceptual design to real-time flight operations.

With aerospace organizations under increasing pressure to meet sustainability goals, reduce costs, and accelerate innovation, the role of AI and data-driven design has never been more critical. Altair’s participation at the Paris Air Show will highlight how its AI-powered engineering tools, high-performance computing (HPC), and digital twin technologies are enabling smarter, faster, and more connected aerospace development.

As part of the Siemens Digital Industries Software portfolio following a recent acquisition, Altair is positioned to deliver comprehensive digital transformation solutions. These offerings are expected to support a wide range of aerospace stakeholders, from OEMs and defense contractors to startups and SMEs, in achieving operational readiness and long-term competitiveness.

AI-Powered Engineering: Accelerating Aerospace Innovation

Revolutionizing Design with AI-Driven Simulation

Altair is pioneering the integration of AI into simulation workflows, enabling engineers to significantly reduce design cycles while optimizing structural performance. At the Paris Air Show 2025, Altair will demonstrate how machine learning algorithms are embedded into its engineering platforms to assist in decision-making, automate repetitive tasks, and improve overall design efficiency.

These tools allow engineers to explore a wider range of design variables and scenarios, ultimately leading to lighter, stronger, and more fuel-efficient aircraft structures. This is particularly relevant as the aerospace industry seeks to reduce carbon emissions and improve sustainability without compromising safety or performance.

One example is Altair’s AI-assisted modeling environment, which supports generative design and topology optimization. These capabilities empower designers to create innovative geometries that meet strict aerospace standards while minimizing material usage and weight.

“AI, data, and connectivity are no longer future concepts—they are today’s competitive advantages,” said Dr. Pietro Cervellera, Senior Vice President of Aerospace and Defense at Altair.

Digital Twins and Predictive Maintenance

Digital twin technology is another area where Altair is making significant strides. By creating virtual replicas of physical systems, engineers can monitor real-time performance, simulate stress conditions, and predict maintenance needs. This reduces unplanned downtime and extends the lifecycle of critical aerospace components.

Altair’s digital twin solutions are integrated with IoT-enabled sensors and data analytics, offering a holistic view of aircraft health and performance. These tools enable proactive maintenance strategies, improving safety and reducing operational costs. At the Paris Air Show, visitors will see how digital twins support everything from initial design validation to in-flight system monitoring.

Such capabilities are especially valuable for defense organizations and commercial airlines, where reliability and readiness are paramount. By leveraging AI-driven insights, operators can make informed decisions faster and with greater confidence.

Empowering Startups and Defense Programs

Altair is not only serving large OEMs but also supporting emerging aerospace startups and government defense agencies. Through the Altair Aerospace Startup Acceleration Program (ASAP), the company provides enterprise-grade tools to over 150 small and medium-sized enterprises (SMEs) in partnership with the Campania Aerospace District (DAC).

This initiative ensures that startups have access to the same advanced simulation and data analytics platforms used by industry leaders. It levels the playing field and accelerates innovation across the aerospace ecosystem.

Defense programs also benefit from Altair’s AI-powered platforms, which streamline development cycles and enhance mission readiness. From unmanned aerial vehicles (UAVs) to next-generation fighter jets, Altair’s solutions are enabling faster prototyping and more agile system development.

Smart Manufacturing: From Factory Floor to Flight

Real-Time Optimization for Aerospace Production

Altair’s smart manufacturing solutions are designed to meet the growing demand for precision, scalability, and efficiency in aerospace production. By integrating real-time data collection with advanced analytics, manufacturers can monitor production lines, identify bottlenecks, and optimize throughput.

This data-driven approach reduces scrap, minimizes rework, and supports continuous improvement initiatives. At the Paris Air Show, Altair will showcase how these capabilities are being applied in smart factories, enabling more adaptive and responsive manufacturing environments.

One key feature is the digital thread, which connects every stage of the product lifecycle—from design and engineering to manufacturing and maintenance. This seamless integration ensures traceability, compliance, and faster feedback loops.

Enhancing Quality and Reducing Waste

Quality control is a critical concern in aerospace manufacturing, where even minor defects can have serious consequences. Altair’s solutions use AI to detect anomalies in real-time, allowing for immediate corrective action. This not only improves product quality but also reduces material waste and energy consumption.

Predictive analytics further enhance production planning by forecasting demand, machine performance, and supply chain disruptions. These insights help manufacturers make proactive adjustments, improving overall resilience and competitiveness.

Several aerospace OEMs have already adopted Altair’s smart manufacturing tools, reporting measurable improvements in cycle times, defect rates, and operational efficiency.

Supporting Sustainability Goals

Environmental sustainability is a top priority for the aerospace industry. Altair’s technologies support this goal by enabling lighter designs, reducing energy use in production, and facilitating circular manufacturing practices.

For example, AI-assisted simulations can optimize the use of recyclable materials without compromising structural integrity. Meanwhile, digital twins help track component wear and usage, promoting refurbishment over replacement.

These innovations contribute to broader industry efforts to meet regulatory standards and reduce the environmental impact of aerospace operations.

Conclusion: A Connected, Intelligent Future for Aerospace

Altair’s presence at the Paris Air Show 2025 underscores its commitment to driving digital transformation in aerospace. By integrating AI, simulation, and connectivity, the company is enabling smarter design, agile manufacturing, and real-time system management. These capabilities are essential for meeting the evolving demands of commercial and defense aviation.

As the aerospace industry continues to embrace digital technologies, Altair’s solutions offer a blueprint for innovation. Whether through AI-powered engineering, smart factory systems, or startup empowerment programs, Altair is helping shape a more efficient, sustainable, and connected future for flight.

FAQ

What will Altair showcase at the Paris Air Show 2025?
Altair will present AI-powered engineering tools, smart manufacturing solutions, and connected aerospace systems, including digital twins and predictive maintenance technologies.

How does Altair support aerospace startups?
Through the Aerospace Startup Acceleration Program (ASAP), Altair provides SMEs with enterprise-grade tools to accelerate innovation and compete with larger OEMs.

What is the significance of Altair’s partnership with Siemens?
The acquisition by Siemens enhances Altair’s ability to deliver comprehensive digital twin and AI-powered solutions as part of the Siemens Xcelerator portfolio.

Sources: PR Newswire, Paris Air Show Official Website, Aerospace Technology Insights 2024, Aerospace Tech Conference 2024, Altair Engineering Inc. 2023 Annual Reports

Photo Credit: Altair

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Sustainable Aviation

U.S. Advances Sustainable Aviation Fuel Initiative with 2030 Targets

U.S. agencies collaborate to scale sustainable aviation fuel production to 3 billion gallons by 2030, aiming to cut emissions and boost energy security.

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This article is based on an official press release from the U.S. Department of Energy.

U.S. Government Accelerates Sustainable Aviation Fuel Initiative to Meet 2030 Goals

The push to decarbonize the aerospace sector is entering a critical execution phase. Through a formalized Memorandum of Understanding (MOU), the U.S. Department of Energy (DOE), the Department of Transportation (DOT), and the Department of Agriculture (USDA) have united to drive the Sustainable Aviation Fuel (SAF) Initiative. Originally launched in September 2021 as the SAF Grand Challenge, this government-wide effort aims to scale up domestic production, enhance national energy security, and revitalize rural agricultural economies.

Sustainable aviation fuel is a synthesized, “drop-in” hydrocarbon fuel derived from renewable or waste materials rather than traditional petroleum. Because it requires no modifications to existing aircraft engines or fueling infrastructure, federal agencies and industry leaders view it as the most viable near-term solution for reducing aviation emissions. According to the DOE, the initiative targets a minimum 50% reduction in lifecycle greenhouse gas emissions compared to conventional jet fuel.

As we move through 2026, the transition from foundational planning to active infrastructure expansion is well underway. With ambitious production targets looming at the end of the decade, the coordinated federal strategy is deploying hundreds of millions in grant funding to bridge the gap between current supply and future demand.

Core Objectives and Federal Investments

Time-Bound Production Targets

The SAF Initiative is anchored by two primary production milestones. According to official DOE and DOT frameworks, the near-term objective is to scale domestic SAF production to 3 billion gallons per year by 2030. Looking further ahead, the long-term goal is to produce enough SAF to meet 100% of domestic aviation fuel demand by 2050, a figure the agencies estimate will reach approximately 35 billion gallons annually.

Biomass Potential and Feedstock Diversity

To meet these massive volume requirements, the initiative relies on a diverse array of approved feedstocks, including corn grain, oil seeds, forestry residues, municipal solid waste, and agricultural byproducts. Data from the DOE’s 2023 Billion-Ton Report indicates that the United States possesses the capacity to triple its biomass production to over 1 billion tons per year. The DOE projects that this volume could yield an estimated 60 billion gallons of liquid biofuels, providing more than enough raw material to satisfy the 2050 aviation demand projections.

Infrastructure and Grant Funding

Federal financial backing has been crucial to moving these targets from paper to production. In January 2025, the Federal Aviation Administration (FAA) announced $249 million in grants through the Fueling Aviation’s Sustainable Transition (FAST) program. This capital injection, funded by a $297 million appropriation to the DOT under the Inflation Reduction Act, is specifically earmarked for domestic SAF production, transportation, and storage infrastructure.

These investments are already yielding tangible geographic expansions. Historically, U.S. SAF supply networks were heavily concentrated on the West Coast. However, federal progress reports note that by early 2025, new supply terminals successfully reached the U.S. East Coast, significantly broadening access for commercial and private aviation hubs nationwide.

“Over the past three years, as this Department has worked alongside our partners in the administration and in the private sector, we’ve made measurable progress in reducing emissions and making our skies cleaner while also growing the economy and creating good-paying jobs.”

, Pete Buttigieg, U.S. Secretary of Transportation, via official initiative statements.

Commercial Adoption and Global Context

Airlines Ramp Up Utilization

Commercial airlines are the ultimate end-users of this federal push, and recent data shows a marked increase in adoption, despite ongoing supply constraints. In April 2026, Delta Air Lines reported consuming 23.4 million gallons of SAF throughout 2025. According to the airline’s sustainability disclosures, this represents an 80% increase from the 13 million gallons utilized in 2024.

“Delta’s goal of using 10% SAF by 2030 remains real. Every day, we’re working across our business, industry and the SAF value chain for meaningful impact – and we’re making solid progress.”

, Amelia DeLuca, Chief Sustainability Officer at Delta Air Lines, April 2026.

International Regulatory Momentum

The U.S. SAF Initiative does not exist in a vacuum; it operates alongside tightening global regulations. In 2025, the European Union’s ReFuelEU Aviation mandate took effect, legally requiring fuel suppliers to blend a minimum percentage of SAF at EU airports. Concurrently, the International Civil Aviation Organization (ICAO) has established a global framework targeting a 5% reduction in the carbon intensity of international aviation fuels by 2030. These international pressures ensure that U.S. airlines operating globally must secure reliable SAF supply chains to remain compliant.

AirPro News analysis

We observe that the narrative surrounding the SAF Initiative has fundamentally shifted over the past two years. While the 2021 Grand Challenge was primarily framed around climate goals and decarbonization, the 2026 landscape, highlighted by reports like the World Economic Forum’s Global Aviation Sustainability Outlook 2026, positions SAF equally as a matter of national energy security. By utilizing domestic agricultural and municipal waste, the U.S. is actively attempting to insulate its aviation sector from volatile foreign oil markets.

However, significant hurdles remain. While Delta’s 80% year-over-year usage increase is commendable, 23.4 million gallons is a drop in the bucket compared to the 3-billion-gallon target set for 2030. The January 2025 SAF Grand Challenge Progress Report and the November 2024 Roadmap Implementation Framework both acknowledge persistent gaps in technology scaling and supply chain logistics. For the DOE, DOT, and USDA, the next four years will be a race against time to ensure that feedstock processing and refinery capacities can match the aggressive timelines they have mandated.

Frequently Asked Questions (FAQ)

  • What is Sustainable Aviation Fuel (SAF)?
    SAF is a renewable, “drop-in” alternative to conventional petroleum-based jet fuel. It is synthesized from waste materials, biomass, and agricultural residues, and can be used in existing aircraft without engine modifications.
  • What are the primary goals of the U.S. SAF Initiative?
    The initiative aims to achieve a 50% reduction in lifecycle greenhouse gas emissions, produce 3 billion gallons of SAF annually by 2030, and scale up to 35 billion gallons by 2050 to meet 100% of domestic aviation demand.
  • Which federal agencies are leading this effort?
    The initiative is a collaborative effort governed by a Memorandum of Understanding between the Department of Energy (DOE), the Department of Transportation (DOT), and the Department of Agriculture (USDA).
  • How is the government funding this transition?
    Funding is being deployed through various channels, notably including $249 million in FAA FAST program grants announced in January 2025, which were funded by the Inflation Reduction Act.

Sources: U.S. Department of Energy

Photo Credit: U.S. Department of Energy

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Technology & Innovation

Airbus Unveils Wildfire Sentinel to Enhance Global Firefighting Response

Airbus launched Wildfire Sentinel, a digital ecosystem using AI and broadband connectivity to improve wildfire response times, tested in Nîmes, France.

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This article is based on an official press release from Airbus.

On May 29, 2026, Airbus officially unveiled the Wildfire Sentinel, a holistic, data-driven digital ecosystem designed to modernize and accelerate global wildfire management. By seamlessly interconnecting drones, helicopters, fixed-wing aircraft, and ground crews in real time, the system aims to drastically reduce the critical time between detecting a spark and delivering the first drop of water.

According to the official press release, the solution addresses the growing global challenge of extreme wildfire seasons. Historically, firefighting operations have relied heavily on fragmented radio calls and traditional mobile phone networks, which frequently fail or become overloaded in remote or disaster-stricken environments.

To bridge this communication gap, Airbus developed the Wildfire Sentinel to replace isolated analog communications with a unified, AI-driven digital network. The framework ensures continuous, secure broadband connectivity and real-time tactical situational awareness for all deployed assets on the front line.

The Digital Brain Behind Wildfire Sentinel

The Wildfire Sentinel is not a single vehicle or aircraft, but rather an integrated digital bridge combining Airbus’ technology bricks across aircraft, communications, and flight operations with partner solutions.

Core Technologies and AI Integration

At the core of the system’s data exchange is the Airbus Agnet collaboration platform. The press release notes that Agnet provides secure and reliable broadband connectivity, even in environments where traditional mobile services are compromised or unavailable.

This network connects uncrewed aerial systems (UAS), helicopters, airplanes, and ground personnel into a single operational picture. It allows for the seamless sharing of geolocation data, live observation feeds, and an integrated database accessible to all stakeholders.

Furthermore, the framework utilizes an artificial intelligence-driven digital brain to process incoming data. This AI integration pushes optimized flight paths and exact drop coordinates directly to aircraft cockpit displays, removing the guesswork from aerial firefighting.

Proving the Concept: The Nîmes Trial

To prove the system’s efficacy in a real-world scenario, Airbus conducted a unique, full-scale trial in March 2026 at the Garrigues military camp in Nîmes, southern France.

Mobilized Assets and Operational Flow

The trial mobilized a diverse fleet of aerial and ground assets. According to Airbus, the operation included an Airbus H130 Flightlab helicopter, an ATR 72, a Cirrus SR20, and four drones prominently featuring the Airbus Aliaca UAS. On the ground, three firetrucks from the Departmental Fire and Rescue Service of Le Gard participated in the exercise.

During the trial’s operational flow, the Airbus Aliaca UAS flew high above a simulated ignition site, transmitting live infrared images directly to a mobile command unit on the ground. The Agnet platform secured the network connection and processed the data into actionable intelligence. Subsequently, the Airbus H130 Flightlab helicopter received optimized flight paths and exact drop coordinates directly on its cockpit display.

The trial successfully demonstrated highly accurate water drops executed just minutes after the simulated wildfire ignition.

“We connect aerial resources with ground assets using geolocation, observation data, and an integrated database accessible to all stakeholders. In this way, the firefighter commander no longer has to rely on fragmented radio calls,” stated Thierry Fol, Head of the Airbus Flightlab, in the company’s release.

Supporting Physical Assets

While the Wildfire Sentinel serves as the digital brain of the operation, Airbus continues to provide the physical muscle required for complex aerial firefighting. The digital system is designed to be fully interoperable with a global fleet of agile helicopters.

According to the provided specifications, this fleet includes the H125, a light, single-engine helicopter capable of carrying four firefighters and dropping 1,200 liters of water. The system also integrates with the versatile medium-sized H145, as well as the heavier H215 and H225 workhorse helicopters, which are specifically designed to operate in challenging weather conditions.

“Airbus’ ambition is to build an ecosystem that will answer the new challenges of managing wildfires in a more extreme environment,” noted Oliver Chalvet, Senior Manager for Firefighting Solutions at Airbus Defence and Space.

AirPro News analysis

At AirPro News, we observe that the transition from analog to digital firefighting represents a critical leap in disaster response. By eliminating the reliance on isolated units and fragmented radio communications, Airbus is addressing one of the most significant bottlenecks in wildfire suppression: response time. The ability to execute precise water drops within minutes of detection, as demonstrated in the Nîmes trial, could be the deciding factor in preventing localized sparks from escalating into devastating mega-fires. As climate change continues to fuel longer and more severe fire seasons, interconnected ecosystems like the Wildfire Sentinel will likely become standard operational requirements for global fire and rescue services.

Frequently Asked Questions

What is the Airbus Wildfire Sentinel?
The Wildfire Sentinel is a data-driven digital ecosystem developed by Airbus that interconnects drones, helicopters, fixed-wing aircraft, and ground crews to improve real-time communication and accelerate wildfire response times.

When and where was the system tested?
Airbus conducted a full-scale trial of the system in March 2026 at the Garrigues military camp in Nîmes, southern France.

What communication platform does the Wildfire Sentinel use?
The system relies on the Airbus Agnet collaboration platform, which provides secure and reliable broadband connectivity even when traditional mobile networks fail.

Sources

Photo Credit: Airbus

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Sustainable Aviation

AeroDelft Conducts First Hydrogen Aircraft Taxi Tests in Netherlands

AeroDelft’s student team completed the first hydrogen-powered aircraft taxi tests at Rotterdam The Hague Airport, advancing sustainable aviation.

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This article is based on an official press release from AeroDelft.

In late May 2026, the student-led engineering team AeroDelft achieved a significant milestone in sustainability aviation. According to an official press release from the organization, the team successfully conducted the first-ever taxi tests of a hydrogen-powered aircraft at an operational airport in the Netherlands. The tests took place at Rotterdam The Hague Airport (RTHA) and represent a critical transition from laboratory research to real-world application.

The comprehensive testing phase included hydrogen refueling operations, powertrain evaluations, and active taxi tests using gaseous hydrogen. By executing these procedures in a live commercial airport environment, AeroDelft and its partners gathered essential data on both the aircraft’s technological performance and the operational protocols required to safely handle hydrogen on an active tarmac.

This achievement is the culmination of extensive engineering and preparation. As noted in the team’s announcement, bringing a hydrogen aircraft to an operational airport required rigorous safety analyses, detailed operational planning, and close collaboration among multiple aviation and energy stakeholders.

Advancing Project Phoenix

From Laboratory to Tarmac

AeroDelft, a non-profit foundation run entirely by Delft University of Technology (TU Delft) students, has been developing “Project Phoenix” since 2018. According to supplementary research data, the initiative focuses on converting a Sling 4 airframe into a manned hydrogen-electric aircraft. Industry research highlights that in May 2025, AeroDelft became the first student team globally to test a full liquid hydrogen propulsion system in a lab setting, working alongside the Netherlands Organization for Applied Scientific Research (TNO).

Safety and Operational Planning

Operating an experimental aircraft at a commercial facility demands strict safety measures. According to project data, AeroDelft developed comprehensive risk analyses and an operational taxi test plan. This was achieved in close collaboration with research test pilots Alexander in ‘t Veld and Hans Mulder from TU Delft’s Flight Test Laboratory, ensuring that the live tests at RTHA’s Fieldlab Next Aviation facility met stringent aviation safety standards.

Technical Specifications and Infrastructure

Gaseous vs. Liquid Hydrogen

The recent taxi tests utilized gaseous hydrogen. While AeroDelft’s ultimate objective is to achieve flight using liquid hydrogen, gaseous hydrogen was selected for this phase due to its current technological maturity. Based on technical specifications provided in the research report, the single-seat converted aircraft uses a hydrogen fuel cell that combines hydrogen and oxygen to generate electricity, emitting only water. With a full tank of gaseous hydrogen, the aircraft is projected to have an endurance of approximately 40 minutes.

Transitioning to liquid hydrogen remains the next major technical hurdle. Because liquid hydrogen offers a significantly higher energy density by mass and volume, the team projects that utilizing liquid fuel will extend the aircraft’s flight endurance to approximately two hours. To achieve this, future development will require the integration of a cryogenic storage tank capable of maintaining temperatures at -253 °C, along with a complex distribution system.

The DutcH₂ Aviation Hub

The successful test campaign was facilitated by the DutcH₂ Aviation Hub, a collaborative ecosystem coordinated by the Rotterdam The Hague Innovation Airport (RHIA) Foundation and funded by the City of Rotterdam. The AeroDelft press release explicitly thanked partners including TU Delft Aerospace Engineering, RTHA, RHIA, and Air Products Benelux for their roles in turning months of preparation into a successful live test.

Perspectives on Sustainable Aviation

The transition to zero-emission aviation requires proving that new technologies are viable outside of controlled environments. Isha Moharir, Team Manager at AeroDelft, emphasized the importance of real-world testing in public remarks cited by industry reports:

“We want to demonstrate that flying on hydrogen works and that it’s safe in the air and at the airport… We are making absolutely no concessions on safety.”

Moharir further noted that testing at an operational commercial airport yields invaluable insights into the practical steps needed for sustainable aviation. Similarly, Daan van Dijk, an innovator at Rotterdam The Hague Airport, stated that these tests demonstrate tangible progress. According to research summaries, van Dijk highlighted that testing at an active airport is the exact method by which the aviation industry will learn to safely scale hydrogen-powered flight.

AirPro News analysis

We observe that while much of the aerospace sector’s attention has been focused on the in-flight capabilities of hydrogen aircraft, the logistical realities on the ground present an equally formidable challenge. The AeroDelft taxi tests at Rotterdam The Hague Airport serve as a crucial proof-of-concept for bridging the infrastructure gap. Traditional airports are optimized for kerosene; introducing hydrogen requires entirely new storage facilities, mobile refuelers, and emergency response protocols.

Furthermore, the broader hydrogen aviation race is accelerating. While battery-electric aviation propulsion shows promise for short-haul routes, the prohibitive weight of current battery technology limits its application for commercial passenger aviation. Liquid hydrogen presents a highly competitive alternative for longer ranges, provided that the cryogenic and logistical challenges, which initiatives like Project Phoenix are actively addressing, can be resolved at scale.

Frequently Asked Questions

What is Project Phoenix?
Project Phoenix is an initiative launched in 2018 by AeroDelft, a student-led team from TU Delft, aimed at developing a manned hydrogen-electric aircraft by converting a Sling 4 airframe.

Why did AeroDelft use gaseous hydrogen instead of liquid hydrogen for the taxi tests?
Gaseous hydrogen was used because it is currently a more mature and developed technology, allowing the team to safely test the powertrain and airport integration. The ultimate goal remains transitioning to liquid hydrogen for greater flight endurance.

Where did the taxi tests take place?
The tests were conducted at the Fieldlab Next Aviation facility located at Rotterdam The Hague Airport (RTHA) in the Netherlands.

Sources

Photo Credit: AeroDelft

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