Altair Showcases AI and Smart Manufacturing at Paris Air Show 2025

Altair’s Vision for the Future of Aerospace: AI, Smart Manufacturing, and Connected Systems

The aerospace industry is undergoing a profound transformation, driven by the integration of artificial intelligence (AI), smart manufacturing, and connected technologies. At the forefront of this shift is Altair, a global leader in computational intelligence. The company is set to showcase its latest innovations at the Paris Air Show 2025, one of the world’s most prestigious aerospace events. This platform will allow Altair to demonstrate how its solutions are reshaping the aerospace sector, from conceptual design to real-time flight operations.

With aerospace organizations under increasing pressure to meet sustainability goals, reduce costs, and accelerate innovation, the role of AI and data-driven design has never been more critical. Altair’s participation at the Paris Air Show will highlight how its AI-powered engineering tools, high-performance computing (HPC), and digital twin technologies are enabling smarter, faster, and more connected aerospace development.

As part of the Siemens Digital Industries Software portfolio following a recent acquisition, Altair is positioned to deliver comprehensive digital transformation solutions. These offerings are expected to support a wide range of aerospace stakeholders, from OEMs and defense contractors to startups and SMEs, in achieving operational readiness and long-term competitiveness.

AI-Powered Engineering: Accelerating Aerospace Innovation

Revolutionizing Design with AI-Driven Simulation

Altair is pioneering the integration of AI into simulation workflows, enabling engineers to significantly reduce design cycles while optimizing structural performance. At the Paris Air Show 2025, Altair will demonstrate how machine learning algorithms are embedded into its engineering platforms to assist in decision-making, automate repetitive tasks, and improve overall design efficiency.

These tools allow engineers to explore a wider range of design variables and scenarios, ultimately leading to lighter, stronger, and more fuel-efficient aircraft structures. This is particularly relevant as the aerospace industry seeks to reduce carbon emissions and improve sustainability without compromising safety or performance.

One example is Altair’s AI-assisted modeling environment, which supports generative design and topology optimization. These capabilities empower designers to create innovative geometries that meet strict aerospace standards while minimizing material usage and weight.

“AI, data, and connectivity are no longer future concepts—they are today’s competitive advantages,” said Dr. Pietro Cervellera, Senior Vice President of Aerospace and Defense at Altair.

Digital Twins and Predictive Maintenance

Digital twin technology is another area where Altair is making significant strides. By creating virtual replicas of physical systems, engineers can monitor real-time performance, simulate stress conditions, and predict maintenance needs. This reduces unplanned downtime and extends the lifecycle of critical aerospace components.

Altair’s digital twin solutions are integrated with IoT-enabled sensors and data analytics, offering a holistic view of aircraft health and performance. These tools enable proactive maintenance strategies, improving safety and reducing operational costs. At the Paris Air Show, visitors will see how digital twins support everything from initial design validation to in-flight system monitoring.

Such capabilities are especially valuable for defense organizations and commercial airlines, where reliability and readiness are paramount. By leveraging AI-driven insights, operators can make informed decisions faster and with greater confidence.

Empowering Startups and Defense Programs

Altair is not only serving large OEMs but also supporting emerging aerospace startups and government defense agencies. Through the Altair Aerospace Startup Acceleration Program (ASAP), the company provides enterprise-grade tools to over 150 small and medium-sized enterprises (SMEs) in partnership with the Campania Aerospace District (DAC).

This initiative ensures that startups have access to the same advanced simulation and data analytics platforms used by industry leaders. It levels the playing field and accelerates innovation across the aerospace ecosystem.

Defense programs also benefit from Altair’s AI-powered platforms, which streamline development cycles and enhance mission readiness. From unmanned aerial vehicles (UAVs) to next-generation fighter jets, Altair’s solutions are enabling faster prototyping and more agile system development.

Smart Manufacturing: From Factory Floor to Flight

Real-Time Optimization for Aerospace Production

Altair’s smart manufacturing solutions are designed to meet the growing demand for precision, scalability, and efficiency in aerospace production. By integrating real-time data collection with advanced analytics, manufacturers can monitor production lines, identify bottlenecks, and optimize throughput.

This data-driven approach reduces scrap, minimizes rework, and supports continuous improvement initiatives. At the Paris Air Show, Altair will showcase how these capabilities are being applied in smart factories, enabling more adaptive and responsive manufacturing environments.

One key feature is the digital thread, which connects every stage of the product lifecycle—from design and engineering to manufacturing and maintenance. This seamless integration ensures traceability, compliance, and faster feedback loops.

Enhancing Quality and Reducing Waste

Quality control is a critical concern in aerospace manufacturing, where even minor defects can have serious consequences. Altair’s solutions use AI to detect anomalies in real-time, allowing for immediate corrective action. This not only improves product quality but also reduces material waste and energy consumption.

Predictive analytics further enhance production planning by forecasting demand, machine performance, and supply chain disruptions. These insights help manufacturers make proactive adjustments, improving overall resilience and competitiveness.

Several aerospace OEMs have already adopted Altair’s smart manufacturing tools, reporting measurable improvements in cycle times, defect rates, and operational efficiency.

Supporting Sustainability Goals

Environmental sustainability is a top priority for the aerospace industry. Altair’s technologies support this goal by enabling lighter designs, reducing energy use in production, and facilitating circular manufacturing practices.

For example, AI-assisted simulations can optimize the use of recyclable materials without compromising structural integrity. Meanwhile, digital twins help track component wear and usage, promoting refurbishment over replacement.

These innovations contribute to broader industry efforts to meet regulatory standards and reduce the environmental impact of aerospace operations.

Conclusion: A Connected, Intelligent Future for Aerospace

Altair’s presence at the Paris Air Show 2025 underscores its commitment to driving digital transformation in aerospace. By integrating AI, simulation, and connectivity, the company is enabling smarter design, agile manufacturing, and real-time system management. These capabilities are essential for meeting the evolving demands of commercial and defense aviation.

As the aerospace industry continues to embrace digital technologies, Altair’s solutions offer a blueprint for innovation. Whether through AI-powered engineering, smart factory systems, or startup empowerment programs, Altair is helping shape a more efficient, sustainable, and connected future for flight.

FAQ

What will Altair showcase at the Paris Air Show 2025?
Altair will present AI-powered engineering tools, smart manufacturing solutions, and connected aerospace systems, including digital twins and predictive maintenance technologies.

How does Altair support aerospace startups?
Through the Aerospace Startup Acceleration Program (ASAP), Altair provides SMEs with enterprise-grade tools to accelerate innovation and compete with larger OEMs.

What is the significance of Altair’s partnership with Siemens?
The acquisition by Siemens enhances Altair’s ability to deliver comprehensive digital twin and AI-powered solutions as part of the Siemens Xcelerator portfolio.

Sources: PR Newswire, Paris Air Show Official Website, Aerospace Technology Insights 2024, Aerospace Tech Conference 2024, Altair Engineering Inc. 2023 Annual Reports