Sustainable Aviation
AeroShark Tech Reduces Aviation Emissions with Biomimetic Film
Lufthansa Technik’s sharkskin-inspired AeroShark film cuts 1% fuel use per flight, reducing CO2 emissions. Adopted by SWISS and ANA, expanding industry-wide.

Revolutionizing Aviation Efficiency with AeroShark Riblet Technology
As global aviation faces mounting pressure to reduce emissions, Lufthansa Technik’s AeroShark riblet film emerges as a critical innovation. This biomimetic solution – inspired by sharkskin’s hydrodynamic properties – offers airlines tangible fuel savings while addressing environmental concerns. With over 50 orders since its launch and applications across multiple aircraft types, the technology represents a paradigm shift in aerodynamic efficiency.
Current implementations demonstrate 1% fuel savings per flight, translating to thousands of tons of reduced CO2 emissions annually. As carriers grapple with sustainability targets and operational costs, AeroShark’s potential to expand from covering 40% to 80% of aircraft surfaces could amplify its impact across the industry.
The Science Behind AeroShark’s Efficiency Gains
AeroShark’s microscopic prism-shaped riblets replicate sharks’ dermal denticles, creating a surface that reduces turbulent airflow. By maintaining laminar flow across 40% of a Boeing 777’s surface, the technology decreases drag equivalent to removing 3-4 passengers’ weight from every flight. Each 50-micrometer-thick film section undergoes precise orientation to match local airflow patterns.
Current implementations cover 900 m² on 777-300ERs, including critical areas like engine nacelles. Lufthansa Technik’s data shows the film withstands extreme temperature fluctuations (-55°C to +70°C) and UV exposure, maintaining effectiveness through multiple maintenance cycles. The adhesive technology allows removal without residue – crucial for maintenance flexibility.
“Every percent reduction in friction transforms aviation’s environmental equation. AeroShark demonstrates biomimicry’s potential at industrial scale,” notes Professor Christoph Bruecker, fluid dynamics expert at City, University of London.
Operational Impact and Fleet Adoption
Lufthansa Group’s 20 AeroShark-equipped aircraft save 18 metric tons of kerosene daily – equivalent to 57 tons of CO2. For SWISS’ 777-300ER fleet, this translates to 4,800 tons annual fuel reduction. The 2-3 year ROI compares favorably with engine upgrades, particularly for operators extending older aircraft service life.
ANA’s implementation on 777 freighters demonstrates cross-carrier viability, projecting 800-ton CO2 reductions per aircraft yearly. Maintenance protocols require minimal adjustments, with the film inspected during routine checks. Lufthansa Technik reports <1% increase in aircraft weight (150kg on 777s) versus fuel savings that compound over long-haul routes.
Technical Challenges and Future Expansion
Current limitations stem from airflow dynamics on upper fuselage surfaces. The aircraft’s nose-up cruise attitude reduces riblet effectiveness on crown areas, while sensor locations restrict film placement. Certification hurdles for new coverage zones require extensive CFD analysis and flight testing.
Next-phase developments target 80% surface coverage through improved adhesive formulations and installation techniques. Airbus A330 and A321XLR variants under development could yield 3% fuel savings, potentially adding 200km range to ultra-long-haul narrowbodies. Lufthansa Technik anticipates STC expansions in 2026-2027.
Conclusion: Charting Aviation’s Sustainable Trajectory
AeroShark’s success demonstrates how incremental aerodynamic improvements can yield substantial environmental benefits. With global aviation consuming 95 billion gallons of fuel annually, widespread adoption could prevent millions of tons of emissions. The technology’s scalability makes it particularly valuable as operators balance fleet renewal timelines with decarbonization mandates.
Future integrations with hybrid-electric propulsion and sustainable fuels position AeroShark as part of aviation’s multi-layered efficiency strategy. As installation processes streamline and coverage expands, this biomimetic solution may become as ubiquitous as winglets in optimizing aircraft performance.
FAQ
How does AeroShark compare to other fuel-saving technologies?
AeroShark complements winglets and engine upgrades, providing 1% savings versus 3-5% from major engine overhauls. Its retrofit capability makes it viable for older aircraft.
What maintenance does the film require?
Inspected during routine checks, damaged sections can be patched without full replacement. Complete reapplication occurs at 5-year intervals.
Can AeroShark be applied to any aircraft?
Currently certified for 777s and 747s, with A330 and A320 family variants in development. Coverage varies by fuselage design and operational profile.
Sources: Aviation Week, Lufthansa Technik, IMechE
Photo Credit: innovation-runway.lufthansagroup.com
[mc4wp_form id=1060]
Sustainable Aviation
KBR Selected for Asia’s First Ethanol-to-Jet SAF Plant in Singapore
KBR will provide PureSAF technology licensing and FEED services for a 100,000-ton/year SAF facility on Jurong Island, Singapore.

On June 29, 2026, KBR announced its selection by Keppel Ltd. and Aster Chemicals and Energy to provide technology licensing and Front-End Engineering Design (FEED) services for a proposed 100,000-ton-per-year SAF (SAF) facility on Jurong Island, Singapore.
The planned facility is envisioned as Asia’s first commercial-scale ethanol-to-jet (EtJ) SAF plant. According to the KBR press release, the project will utilize the company’s PureSAF technology to produce a 100% drop-in jet fuel, supporting Singapore’s national mandate to increase sustainability usage across the aviation sector.
PureSAF technology and project scope
The Jurong Island facility will leverage PureSAF, a technology originally developed by Swedish Biofuels AB and engineered for commercial-scale production by KBR, which holds the exclusive global license. The process is designed to convert ethanol into aviation fuel that requires no blending with conventional Jet A or Jet A-1 before use.
In a statement accompanying the announcement, KBR President and CEO Stuart Bradie highlighted the system’s flexibility.
“KBR’s PureSAF is a feedstock-flexible, bankable technology that is designed to deliver a 100% drop in jet fuel, ready to power aircraft without blending. We are constantly innovating our SAF solution to make it compatible with feedstock availability in different regions and to enable the aviation industry to transition to low-carbon jet fuel with a cost-optimized approach.”
The FEED study will determine the technical configuration and project capital expenditure required for the facility. The development remains subject to regulatory approvals and a final investment decision (FID) by the project partners.
Aligning with Singapore’s aviation mandates
The selection of KBR follows a January 28, 2026, agreement between Keppel’s Infrastructure Division and Aster to jointly assess the development of the Jurong Island site. Aster operates as a joint venture between Indonesian petrochemical company Chandra Asri and Swiss commodities trader Glencore.
The proposed 100,000-ton annual production capacity aligns directly with targets set by the Civil Aviation Authority of Singapore (CAAS). Starting in 2026, the CAAS mandates a 1% SAF uplift for all departing flights from the country, with a stated goal of increasing that requirement to between 3% and 5% by 2030.
Alongside the SAF plant contract, KBR and Keppel signed a Memorandum of Intent to collaborate on broader energy transition initiatives. The companies plan to explore technologies related to waste-to-energy, plastic recycling, biofuels, and artificial intelligence-driven digitalization.
AirPro News analysis
We view the progression of the Jurong Island project to the FEED stage as a critical indicator of the Asia-Pacific region’s readiness to scale SAF production. While North America and Europe have led early SAF capacity investments, Singapore’s firm regulatory mandate provides the demand certainty required to underwrite commercial-scale facilities in Southeast Asia. The choice of an ethanol-to-jet pathway is particularly notable, as it allows operators to bypass the constrained supply of fats, oils, and greases that limit hydroprocessed esters and fatty acids (HEFA) production volumes. The project’s ultimate realization hinges on the upcoming final investment decision, which will test the commercial viability of the EtJ process in the current economic environment.
Sources: KBR
Photo Credit: KBR
Sustainable Aviation
NGO Coalition Pushes EU to End Aviation ETS Exemption
The SASHA Coalition urges the EU to end its ETS exemption for international flights ahead of the July 2026 legislative review.

A coalition of environmental and industry non-governmental organizations is urging the European Commission to end the European Union Emissions Trading System exemption for international flights, a move proponents estimate could generate €130 billion in carbon market revenues between 2027 and 2035.
In a campaign coordinated by the SASHA Coalition, groups including Opportunity Green, Transport & Environment, and Carbon Market Watch are targeting the upcoming legislative revision of the European Union Emissions Trading System (EU ETS) scheduled for July 2026. The coalition argues that integrating extra-EEA flights into the carbon pricing mechanism is necessary to fund clean aviation technologies, specifically electro-Sustainable Aviation Fuel (eSAF) and Direct Air Capture (DAC) infrastructure.
The financial and environmental cost of the exemption
The European Union initially included aviation in the ETS on January 1, 2012, but introduced a stop-the-clock mechanism exempting extra-EEA flights following international pressure. According to a policy briefing from the SASHA Coalition, this exemption left an estimated 1.1 billion tonnes of carbon dioxide emissions unregulated between 2012 and 2023. The coalition calculates this resulted in €26 billion in uncollected carbon market revenues during that period.
If the exemption is maintained after its scheduled expiration in 2027, the coalition projects that 1.3 billion tonnes of carbon dioxide emissions will go unregulated through 2035. A full-scope ETS could generate an estimated €14 billion in annual revenue for European Union member states by 2030.
Industry perspectives on carbon pricing and CORSIA
The debate centers on the effectiveness of the United Nations Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA). The European Commission is required to assess by mid-2026 whether CORSIA delivers sufficient environmental ambition. Environmental groups argue the UN scheme is structurally unfit because it relies on offsetting rather than absolute emissions reduction and targets only emissions above a high baseline. Conversely, Airlines and industry groups have historically opposed extending the EU ETS to international flights, citing concerns over market distortions, potential violations of international law, and competitive disadvantages for European hubs.
Clean technology providers argue that a strong regulatory framework is required to drive investment. During a June 9, 2026 roundtable event at the European Parliament convened by the SASHA Coalition, NEG8 Carbon Head of Business Development Dr. David Mulrooney emphasized the necessity of the ETS for commercial strategy.
“To answer your question directly: the EU ETS is foundational to our commercial strategy. NEG8 supplies atmospheric CO2 capture. The stronger and more consistent the carbon price signal, the stronger the investment case for the infrastructure we sell into. ETS is not a policy backdrop for us. It is the market mechanism our business is built on,” Mulrooney stated.
Mulrooney advocated for directing ETS revenue into DAC and eSAF to drive down costs, similar to historical cost curves for solar power and batteries. Member of the European Parliament Cynthia Nà Mhurchú also spoke at the event, noting that regulatory certainty is critical for future planning.
AirPro News analysis
The July 2026 review of the EU ETS represents a critical juncture for European aviation policy. We observe that the European Commission is caught between two competing pressures: the mandate to meet aggressive decarbonization targets and the risk of triggering international trade disputes if it unilaterally prices emissions on extra-EEA flights. The SASHA Coalition focus on revenue generation for eSAF and DAC is a strategic pivot, framing the ETS not just as a punitive tax but as a necessary funding mechanism for the aviation industry transition. Overcoming airline opposition to overlapping carbon pricing regimes will require the Commission to clearly articulate how the EU ETS and CORSIA can coexist without creating prohibitive administrative and financial burdens for operators.
Sources: SASHA Coalition
Photo Credit: SASHA Coalition
Sustainable Aviation
Delta Air Lines Installs VCT Finlets on 240 Boeing 737NG Jets
Delta Air Lines will fit aerodynamic finlets from Vortex Control Technologies on 240 Boeing 737-800 and 737-900ER aircraft.

Delta Air Lines will install aerodynamic finlets from Vortex Control Technologies across 240 of its Boeing 737 Next Generation aircraft to reduce drag and lower fuel consumption.
Announced in a company press release on June 17, 2026, the modification program targets the carrier’s Boeing 737-800 and 737-900ER fleets. The installation follows computational fluid dynamics analysis and flight test validation, aligning with Delta’s broader sustainability objectives to address the 90 percent of its carbon footprint generated by jet fuel.
Aerodynamic modifications and fleet implementation
The Vortex Control Technologies (VCT) finlet package consists of small aerodynamic devices installed on the aft fuselage of the aircraft. These structures are designed to reshape airflow around the tail section, reducing flow separation and improving overall pressure distribution. By mitigating aerodynamic drag, the finlets directly decrease the amount of thrust required during cruise, resulting in lower fuel burn.
Delta Air Lines Chief Sustainability Officer Amelia DeLuca stated that the carrier seeks out innovations that reduce environmental impact and generate long-term operational benefits.
“We appreciate the strong partnership with VCT throughout the evaluation process and are looking forward to this implementation to further support our ongoing fleet efficiency initiatives,” DeLuca said.
VCT Chief Executive Officer Gil Morgan noted that equipping the 240 Delta aircraft represents a significant milestone for the manufacturer.
“We are proud to provide a practical technology that helps airlines improve fuel efficiency, reduce carbon emissions and enhance operating economics,” Morgan said.
Regulatory approval and industry adoption
The VCT finlet system operates under a Federal Aviation Administration (FAA) Supplemental Type Certificate (STC). The technology has steadily gained traction among Boeing 737 Next Generation (737NG) operators seeking incremental efficiency improvements. On September 26, 2025, the European Union Aviation Safety Agency (EASA) validated the FAA STC, clearing the devices for installation on European-registered aircraft.
Other operators have also adopted the modification. On July 29, 2025, Avelo Airlines announced a follow-on order for additional VCT finlets. The carrier reported proven fuel savings and emissions reductions after 18 months of in-service performance across its own Boeing 737NG fleet.
AirPro News analysis
We view Delta’s adoption of aft-fuselage finlets as a pragmatic approach to extending the economic viability of its Boeing 737NG fleet. While winglets have long been the industry standard for drag reduction, aft-body modifications represent an incremental but valuable efficiency gain for mature airframes. As airlines manage delayed deliveries of next-generation narrowbody aircraft, retrofitting existing fleets with drag-reducing technology offers an immediate reduction in fuel burn and emissions without requiring significant downtime or capital expenditure.
Sources: Delta News Hub
Photo Credit: Delta Air Lines
-
Defense & Military4 days agoBombardier Defense Signs 10-Year Support Deal With Sweden
-
Defense & Military3 days agoGE Aerospace and Magellan Sign F414 MRO MOU for Canada
-
Aircraft Orders & Deliveries4 days agoPhilippine Airlines Orders Up to 20 Boeing 787-10 Dreamliners
-
Aircraft Orders & Deliveries4 days agoAerCap Orders 15 Boeing 787-9 Dreamliners at Farnborough 2026
-
Defense & Military3 days agoPratt Whitney Completes 3D-Printed TJ150 Turbojet Demo Test
