MRO & Manufacturing
Safran Expands Global MRO Network with €1-Billion Investment
The aviation industry is undergoing a significant transformation, driven by the increasing demand for efficient and sustainable maintenance, repair, and overhaul (MRO) services. Safran Aircraft Engines, a key player in the aerospace sector, has taken a bold step to address this demand by expanding its global MRO network. This strategic move not only strengthens its position in the market but also aligns with the industry’s push toward localized and eco-friendly operations.
At the heart of this expansion is the acquisition of Component Repair Technologies (CRT), an Ohio-based company specializing in the repair of large engine components. This acquisition is part of a broader €1-billion investment plan aimed at enhancing Safran’s MRO capabilities worldwide. With the LEAP engine becoming a cornerstone of modern aviation, Safran’s efforts to build a robust MRO network are critical to ensuring the reliability and longevity of these engines.
The significance of this expansion cannot be overstated. As airlines and engine manufacturers seek faster and more efficient repair services, Safran’s investment in new facilities and workforce training is poised to set a new standard in the industry. This article delves into the details of Safran’s MRO network expansion, its implications for the aviation sector, and the future of aircraft engine maintenance.
One of the most notable aspects of Safran’s expansion strategy is the acquisition of Component Repair Technologies (CRT). Based in Mentor, Ohio, CRT has established itself as a leader in the repair of engine cases, rotating components, and other large engine parts. With a workforce of 450 employees, CRT will serve as Safran’s “center of excellence” for engine repairs in the Western Hemisphere.
The integration of CRT into Safran’s global MRO network is a strategic move to enhance the company’s repair capabilities. CRT’s expertise in handling complex engine components will enable Safran to offer faster and more efficient repair services to its customers. This acquisition also underscores Safran’s commitment to reducing its carbon footprint by localizing repair operations closer to its customers.
Jean-Paul Alary, CEO of Safran Aircraft Engines, emphasized the importance of this acquisition, stating, “This major acquisition perfectly reflects our industrial strategy of providing a world-class repair facility on each continent, located as close as possible to needs in order to best serve our airline customers, and at the same time reduce our carbon footprint from these activities.”
“We are proud to become part of one of the world’s foremost aerospace companies, which shares the same values as us.” – Richard Mears, President of CRT.
Safran’s €1-billion investment plan includes the construction of new MRO facilities and the expansion of existing ones. New sites have already opened in Brussels, with additional facilities planned for Hyderabad, Querétaro, and Casablanca. These locations were strategically chosen to ensure that Safran’s repair services are accessible to customers across the globe.
In addition to expanding its physical infrastructure, Safran is also investing heavily in workforce training. The company plans to hire 4,000 new employees worldwide and has launched an ambitious training program to upskill its staff. Nicolas Potier, Executive VP of Support & Services at Safran Aircraft Engines, highlighted the importance of this initiative, stating, “People are at the heart of this major expansion. That’s why we’ve launched an ambitious training plan aimed at fostering an international network spanning all the job fields involved in MRO.” These investments are expected to significantly increase Safran’s MRO capacity. By 2028, the company aims to handle 1,200 annual shop visits, supported by 120,000 square meters of new industrial facilities dedicated to LEAP engine maintenance and repair.
The LEAP engine, developed through CFM International—a joint venture between Safran and GE Aerospace—has become a cornerstone of modern aviation. Since its introduction in 2016, nearly 4,000 LEAP engines have been deployed on narrowbody aircraft such as the Airbus A320neo, Boeing 737 MAX, and COMAC C919. The success of the LEAP engine has created a growing demand for efficient and reliable MRO services.
Safran’s MRO expansion is directly tied to the increasing number of LEAP engines in service. By investing in new facilities and workforce training, Safran aims to ensure that these engines remain operational and efficient throughout their lifecycle. This focus on the LEAP engine also positions Safran as a leader in the aviation industry’s shift toward more sustainable and localized MRO operations.
The expansion of Safran’s MRO network is not just a response to current demand but also a proactive step toward future growth. As the aviation industry continues to evolve, Safran’s investment in MRO infrastructure and workforce development will play a critical role in shaping the future of aircraft engine maintenance.
Safran’s expansion of its global MRO network marks a significant milestone in the aviation industry. By acquiring Component Repair Technologies and investing in new facilities and workforce training, Safran is positioning itself as a leader in aircraft engine maintenance. This strategic move not only enhances the company’s repair capabilities but also aligns with the industry’s push toward more sustainable and localized operations.
Looking ahead, Safran’s investment in MRO infrastructure and workforce development will play a critical role in meeting the growing demand for LEAP engine maintenance. As the aviation industry continues to evolve, Safran’s commitment to innovation and sustainability will set a new standard for MRO services, ensuring the reliability and efficiency of modern aircraft engines for years to come.
What is the significance of Safran’s acquisition of CRT? How is Safran expanding its MRO network? What role does the LEAP engine play in Safran’s MRO strategy? Sources: Composites World, Defense Mirror, AviTrader, World Air News
The Expansion of Safran’s Global MRO Network
The Acquisition of Component Repair Technologies
Investment in New Facilities and Workforce Training
The Role of the LEAP Engine in Safran’s MRO Strategy
Conclusion
FAQ
The acquisition of Component Repair Technologies (CRT) enhances Safran’s repair capabilities and establishes a center of excellence for engine repairs in the Western Hemisphere.
Safran is investing €1 billion in new facilities and workforce training, with new sites opening in Brussels, Hyderabad, Querétaro, and Casablanca.
The LEAP engine is a cornerstone of Safran’s MRO strategy, with the company’s investments aimed at meeting the growing demand for maintenance and repair services for these engines.
MRO & Manufacturing
ITP Aero to Acquire Aero Norway, Expanding CFM56 MRO Services
ITP Aero signs agreement to acquire Aero Norway, enhancing aftermarket capabilities for CFM56 engines and expanding its European MRO presence.
ITP Aero, a global leader in aerospace propulsion, has signed a binding agreement to acquire Aero Norway, a specialized maintenance, repair, and overhaul (MRO) provider focused on CFM56 engines. According to the company’s official announcement, the transaction is expected to close during the first half of 2026, subject to customary regulatory approvals.
The acquisition represents a significant expansion of ITP Aero’s aftermarket capabilities. By integrating Aero Norway’s facility in Stavanger, Norway, ITP Aero aims to reinforce its status as a leading independent player in the aerospace services sector. The move follows a trajectory of aggressive growth for the Spanish propulsion company since its acquisition by Bain Capital in 22.
Aero Norway operates out of a facility at Sola Airport in Stavanger, employing a workforce of over 200 skilled technicians. The company has established a reputation for high-quality engine maintenance, specifically for the CFM56 engine family, serving a global client base of airlines, lessors, and asset managers.
In its press statement, ITP Aero highlighted that the two companies possess “highly complementary strengths.” The deal combines Aero Norway’s deep expertise in engine overhaul with ITP Aero’s existing engineering capabilities and component repair infrastructure. This synergy is designed to offer a more comprehensive suite of services to the aftermarket sector.
This agreement is the latest in a series of strategic moves by ITP Aero. In 2023, the company acquired BP Aero in the United States and was recently selected to join Pratt & Whitney’s GTF MRO network. These steps are part of a broader “2030 Strategic Plan” which aims to double the size of the business and increase the global workforce by 50% by the end of the decade.
While the press release focuses on corporate synergies, the acquisition underscores a critical trend in the current aviation landscape: the extended dominance of the CFM56 engine. As new-generation engines like the LEAP and GTF face supply chain delays and durability challenges, airlines are keeping older aircraft powered by CFM56 engines in service longer than originally planned.
Industry data suggests that approximately 20,000 CFM56 engines will remain in service through 2025. Consequently, the demand for maintenance shop visits is projected to peak between 2025 and 2027. By acquiring a specialist shop like Aero Norway, ITP Aero is effectively positioning itself to capture high-value work during this period of “structural undersupply” in the narrowbody market. This “Golden Tail”, the long, profitable tail end of an engine program’s lifecycle, provides a stable revenue runway for MRO providers capable of handling heavy overhauls. The crossover point where new-generation engine shop visits outnumber CFM56 visits is not expected until later in the decade, making capacity for legacy engines a premium asset today.
Leadership from both organizations emphasized the value of combining their respective technical strengths. Eva Azoulay, CEO of ITP Aero Group, described the agreement as a key component of the company’s roadmap.
“The signing of this binding acquisition agreement marks a significant milestone in our strategic roadmap. This acquisition reinforces our ambition to become a leading independent player in the aerospace aftermarket.”
, Eva Azoulay, CEO of ITP Aero Group
Neil Russell, CEO of Aero Norway, noted that the merger would unlock synergies beneficial to their customer base.
“By combining the complementary strengths of ITP Aero and Aero Norway, we will unlock significant synergies that enhance our competitiveness and deliver even greater value to our customers.”
, Neil Russell, CEO of Aero Norway
ITP Aero reports that it has tripled its earnings since 2022 and is currently implementing a long-term business plan that spans civil, defense, and MRO segments. The company was advised on legal M&A matters regarding this transaction by Baker McKenzie.
Pending regulatory clearance, the integration of Aero Norway into the ITP Aero Group will finalize in 2026, solidifying the company’s footprint in the European MRO market.
Sources:
ITP Aero to Acquire Aero Norway, Strengthening Position in CFM56 Aftermarket
Strategic Expansion in the MRO Sector
AirPro News Analysis: The “Golden Tail” of the CFM56
Executive Commentary
Future Outlook
Photo Credit: ITP Aero
MRO & Manufacturing
AkzoNobel Invests €50 Million to Upgrade US Aerospace Coatings Facilities
AkzoNobel invests €50 million to expand and modernize aerospace coatings production in Illinois and Wisconsin, enhancing capacity and supply chain resilience.
This article is based on an official press release from AkzoNobel.
AkzoNobel has officially announced a significant investments of €50 million (approximately $52–55 million) to modernize and expand its aerospace coatings capabilities in North America. According to the company’s announcement on December 18, 2025, the project will focus on upgrading its flagship manufacturing facility in Waukegan, Illinois, and establishing a new distribution center in Pleasant Prairie, Wisconsin.
This strategic move aims to increase production capacity and shorten lead times for airline and Maintenance, Repair, and Operations (MRO) customers. By enhancing its supply chain infrastructure, AkzoNobel intends to address the growing demand for air travel and the subsequent need for advanced aerospace coatings.
The investment centers on the Waukegan facility, which currently serves as AkzoNobel’s largest aerospace coatings production site globally. The site employs approximately 200 people and houses a dedicated color center. According to the press release, the capital injection will fund the installation of new machinery and automated processes designed to handle larger batch sizes.
To further optimize operations, the company is relocating its warehousing and distribution activities to a new facility in Pleasant Prairie, Wisconsin. This relocation is intended to free up floor space at the Waukegan plant, allowing for a focus on complex, customized chemical manufacturing.
Patrick Bourguignon, Director of AkzoNobel’s Automotive and Specialty Coatings, emphasized the forward-looking nature of the investment:
“This investment will increase our comprehensive North American supply capability and solidify our position as a frontrunner in the aerospace coatings industry. Demand for air travel is expected to grow significantly… and we want to make sure our customers are able to meet that demand.”
A key component of the upgrade is the introduction of a “Rapid Service Unit” dedicated to faster turnaround times for the MRO market. The company states that the new infrastructure will include a “liquid pre-batch area” and “high-speed dissolvers” to accelerate production.
Martijn Arkesteijn, Global Operations Director for AkzoNobel Aerospace Coatings, noted that these improvements are designed to enhance flexibility for customers: “We’ll be able to provide current and future customers with even more flexibility through the delivery of large batch sizes, better responsiveness to market needs and shorter lead time for color development.”
While AkzoNobel’s announcement focuses on internal efficiency, this investment arrives during a period of intensified competition within the North American aerospace sector. Earlier in 2025, rival manufacturer PPG announced a massive $380 million investment to construct a new aerospace coatings plant in Shelby, North Carolina.
In our view, AkzoNobel’s strategy differs significantly from its competitor’s greenfield approach. Rather than building new capacity from scratch, AkzoNobel is executing a targeted upgrade of existing assets. This “efficiency war” suggests that the company is betting on agility and technology upgrades, specifically the ability to deliver custom colors and small batches quickly via its new Rapid Service Unit, rather than simply expanding raw volume output.
The upgraded facilities are also aligned with the aviation industry’s push for decarbonization. AkzoNobel highlighted that the investment supports the production of its “Basecoat/Clearcoat” systems, which are lighter than traditional coatings. Reducing paint weight is a critical factor for airlines seeking to lower fuel consumption and carbon emissions.
Furthermore, the new automated processes are expected to reduce chemical waste and solvent use. The facility upgrades will likely support the increased production of chromate-free primers, meeting stricter regulatory requirements in both the United States and the European Union.
By localizing more storage and production capacity in North America, AkzoNobel also aims to bolster supply chain resilience, addressing vulnerabilities exposed during the post-pandemic aviation recovery.
AkzoNobel Announces €50 Million Upgrade to US Aerospace Coatings Operations
Strategic Expansion in Illinois and Wisconsin
Operational Efficiency and the “Rapid Service Unit”
AirPro News Analysis: The Competitive Landscape
Sustainability and Technology Integration
Sources
Photo Credit: AkzoNobel
MRO & Manufacturing
GE Aerospace Deploys 180 Engineers for Holiday Flight Operations
GE Aerospace positions 180 Field Service Engineers in 34 countries to prevent aircraft groundings and manage winter maintenance challenges during peak holiday travel.
While millions of travelers settle in for holiday downtime, the global aviation industry enters its most critical operational window. According to AAA projections, approximately 122.4 million Americans traveled 50 miles or more from home during the 2024-2025 holiday season, with air travel seeing a projected 2.3% increase in domestic flyers. Behind this surge lies a largely invisible workforce dedicated to preventing cancellations before they happen.
According to an official press release from GE Aerospace, the company deployed 180 Field Service Engineers (FSEs) to 34 countries specifically to support Airlines customers during this peak period. These engineers are “embedded” directly with airlines and airframers, working on tarmacs and in hangars to mitigate technical risks that could otherwise ground fleets during the busiest weeks of the year.
The role of an FSE goes beyond standard maintenance; it involves proactive problem-solving under strict time constraints. GE Aerospace describes these teams as being on the front lines, ensuring that both passenger jets and cargo freighters remain operational despite the strain of high-cycle usage and winter weather.
Jordan Mayes, a Regional Leader for GE Aerospace Commercial Field Service in Western Europe and Africa, highlighted the intensity of the holiday operational tempo in the company’s statement:
“The sense of urgency is more elevated than normal… And often there are fewer hands to do the work.”
, Jordan Mayes, GE Aerospace Regional Leader
This urgency is driven not just by passenger volume, but by a booming air cargo sector. Industry data indicates that air cargo volumes saw double-digit growth in late 2024, driven by e-commerce demands and shipping disruptions in the Red Sea. Stephane Petter, a Regional Leader for Central/Eastern Europe and Central Asia, noted that the stakes for cargo are often underestimated.
“An issue with a grounded or delayed passenger aircraft might delay 350 people. With a cargo plane, thousands of parcels might be delayed, so the downstream customer impact is potentially greater.”
, Stephane Petter, GE Aerospace Regional Leader
To illustrate the impact of embedded engineers, GE Aerospace shared a specific operational success story involving Alaa Ibrahim, the Middle East regional leader. His team was monitoring a Boeing 787 Dreamliner equipped with GEnx-1B engines. The engineers identified a minor clamp repair that was necessary to keep the engine compliant. The engine was only four cycles (flights) away from a mandatory 500-cycle inspection limit. If the limit was reached without the repair, the aircraft would be grounded, a disastrous outcome during peak holiday scheduling.
Instead of waiting for a forced grounding, Ibrahim’s team identified a six-hour window in the aircraft’s schedule. They performed the inspection and repair proactively, ensuring the aircraft remained available for service without disrupting the airline’s timetable.
Beyond scheduling pressures, FSEs must contend with the physical realities of winter aviation. Industry reports highlight that “cold soak”, where an aircraft sits in freezing temperatures for extended periods, presents unique mechanical challenges. Oil can thicken, and seals can shrink or become brittle.
According to technical data regarding modern engines like the CFM LEAP, specific warm-up protocols are required to thermally stabilize the engine before takeoff power is applied. Maintenance teams often switch to lower-viscosity fluids and rigorously check breather tubes for ice accumulation. If a breather tube freezes due to condensation, it can pressurize the engine and cause seal failures.
The deployment of these 180 engineers highlights a broader shift in aviation maintenance from reactive repairs to predictive intervention. By utilizing digital tools that monitor engine health in real-time, often referred to as “Flight Deck” principles, engineers can detect vibration trends or temperature spikes before they trigger a cockpit warning.
We observe that this strategy is particularly vital during the holidays. When load factors are near 100%, airlines have zero spare aircraft to absorb a cancellation. The ability of FSEs to turn a potential “aircraft on ground” (AOG) event into a scheduled maintenance task during a layover is the difference between a smooth operation and a headline-making travel meltdown.
All Sleigh, No Delay: How Field Service Engineers Keep Holiday Fleets Airborne
The “Invisible Elves” of Aviation
Operational Wins: The GEnx-1B “Save”
Technical Challenges in Winter Operations
AirPro News Analysis: The Shift to Predictive Maintenance
Frequently Asked Questions
Sources
Photo Credit: GE Aerospace
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