Sustainable Aviation
Pilatus Aircraft Launches Carbon Reborn Sustainability Initiative
Pilatus Aircraft unveils Carbon Reborn to reduce carbon fiber waste and invest in solar aviation fuels for carbon-neutral operations.

This article is based on an official press release from Pilatus Aircraft.
Swiss aerospace manufacturers Pilatus Aircraft has unveiled its latest sustainability and manufacturing initiative, dubbed “Carbon Reborn.” The program highlights the company’s dual approach to carbon: maximizing the efficiency of carbon fiber composites in its aircraft while aggressively pursuing carbon-neutral operations through innovative fuel investments.
According to the official press release, Pilatus is focusing on reducing the environmental footprint of its manufacturing processes and fleet operations. The initiative underscores the critical role of lightweight materials in modern aviation and the industry’s broader push toward de-fossilization.
Advanced Composites and Waste Reduction
Enhancing the PC-24 and PC-12
Carbon fiber reinforced polymers (CFRP) have become a cornerstone of Pilatus’s aircraft design. The company’s flagship PC-24 Super Versatile Jet relies heavily on carbon and glass-fiber components to maintain a low base weight of approximately 5.3 tons. Industry data from Pilatus’s manufacturing partners indicates that this lightweight construction is essential for the jet’s unique ability to take off from short, unpaved runways of just 890 meters.
In a company press release, Pilatus emphasized its commitment to optimizing these materials. To address the environmental impact of composite manufacturing, the company has implemented advanced digital cutting technologies. According to manufacturing partner Zünd, these highly automated systems have successfully reduced carbon fiber waste rates from 30 percent to 20 percent at Pilatus facilities.
Global Supply Chain Integration
The “Carbon Reborn” strategy also extends to Pilatus’s global supply-chain. The company recently expanded its partnership with UAE-based Strata Manufacturing to produce composite trailing edge components for the PC-12 turboprop. By the first quarter of 2025, Strata had delivered 590 of these critical carbon-fiber components, demonstrating the scale of Pilatus’s composite integration.
Pioneering Solar Aviation Fuels
The Synhelion Partnership
Beyond physical materials, the “Carbon Reborn” initiative addresses atmospheric carbon through a strategic investment in Synhelion, a Swiss company developing solar fuels. Pilatus aims to transition its factory flight operations to be entirely free of fossil CO2 emissions.
“We see a future in which all Pilatus factory flight operations will be free of fossil CO2 emissions…”
– André Zimmermann, VP of Business Aviation at Pilatus
Synhelion’s “sun-to-liquid” technology uses solar heat to recombine water and atmospheric CO2 into hydrocarbon fuels. According to reporting by Skies Mag, Pilatus has stated its long-term goal is to roll out this sustainable aviation fuel (SAF) alternative to its entire global customer fleet, numbering over 4,400 aircraft, within the next decade.
AirPro News analysis
The “Carbon Reborn” initiative reflects a growing trend among business aviation manufacturers to tackle sustainability from multiple angles. While traditional SAF relies on biomass, Pilatus’s investment in solar fuels acknowledges the looming supply constraints of conventional sustainable fuels. By simultaneously reducing composite manufacturing waste and investing in synthetic crude technologies, Pilatus is positioning itself ahead of stringent European environmental regulations. However, the industrial scale-up of solar fuels remains a significant financial and logistical hurdle that the broader aviation sector will need to overcome.
Frequently Asked Questions
What is the Pilatus “Carbon Reborn” initiative?
It is a comprehensive strategy by Pilatus Aircraft focusing on the efficient use and waste reduction of carbon fiber composites in manufacturing, alongside investments in carbon-neutral solar aviation fuels.
How does carbon fiber benefit the PC-24?
The use of carbon and glass-fiber components keeps the PC-24’s base weight low (around 5.3 tons), allowing it to operate on short, unpaved runways that are typically inaccessible to traditional business jets.
What are solar fuels?
Solar fuels, developed by Pilatus partner Synhelion, are created using solar heat to synthesize water and atmospheric CO2 into liquid hydrocarbon fuels, offering a carbon-neutral alternative to fossil fuels.
Sources: Pilatus Aircraft
Photo Credit: Pilatus Aircraft
Sustainable Aviation
Delta Air Lines Installs VCT Finlets on 240 Boeing 737NG Jets
Delta Air Lines will fit aerodynamic finlets from Vortex Control Technologies on 240 Boeing 737-800 and 737-900ER aircraft.

Delta Air Lines will install aerodynamic finlets from Vortex Control Technologies across 240 of its Boeing 737 Next Generation aircraft to reduce drag and lower fuel consumption.
Announced in a company press release on June 17, 2026, the modification program targets the carrier’s Boeing 737-800 and 737-900ER fleets. The installation follows computational fluid dynamics analysis and flight test validation, aligning with Delta’s broader sustainability objectives to address the 90 percent of its carbon footprint generated by jet fuel.
Aerodynamic modifications and fleet implementation
The Vortex Control Technologies (VCT) finlet package consists of small aerodynamic devices installed on the aft fuselage of the aircraft. These structures are designed to reshape airflow around the tail section, reducing flow separation and improving overall pressure distribution. By mitigating aerodynamic drag, the finlets directly decrease the amount of thrust required during cruise, resulting in lower fuel burn.
Delta Air Lines Chief Sustainability Officer Amelia DeLuca stated that the carrier seeks out innovations that reduce environmental impact and generate long-term operational benefits.
“We appreciate the strong partnership with VCT throughout the evaluation process and are looking forward to this implementation to further support our ongoing fleet efficiency initiatives,” DeLuca said.
VCT Chief Executive Officer Gil Morgan noted that equipping the 240 Delta aircraft represents a significant milestone for the manufacturer.
“We are proud to provide a practical technology that helps airlines improve fuel efficiency, reduce carbon emissions and enhance operating economics,” Morgan said.
Regulatory approval and industry adoption
The VCT finlet system operates under a Federal Aviation Administration (FAA) Supplemental Type Certificate (STC). The technology has steadily gained traction among Boeing 737 Next Generation (737NG) operators seeking incremental efficiency improvements. On September 26, 2025, the European Union Aviation Safety Agency (EASA) validated the FAA STC, clearing the devices for installation on European-registered aircraft.
Other operators have also adopted the modification. On July 29, 2025, Avelo Airlines announced a follow-on order for additional VCT finlets. The carrier reported proven fuel savings and emissions reductions after 18 months of in-service performance across its own Boeing 737NG fleet.
AirPro News analysis
We view Delta’s adoption of aft-fuselage finlets as a pragmatic approach to extending the economic viability of its Boeing 737NG fleet. While winglets have long been the industry standard for drag reduction, aft-body modifications represent an incremental but valuable efficiency gain for mature airframes. As airlines manage delayed deliveries of next-generation narrowbody aircraft, retrofitting existing fleets with drag-reducing technology offers an immediate reduction in fuel burn and emissions without requiring significant downtime or capital expenditure.
Sources: Delta News Hub
Photo Credit: Delta Air Lines
Sustainable Aviation
ATR Calls for EU Action on Regional Aviation Decarbonisation
ATR urges the EU to support regional aviation decarbonisation through SAF, retrofits, and next-gen propulsion funding.

Regional aircraft manufacturer ATR is urging the European Union (EU) to implement a coordinated financial and regulatory framework to support the decarbonisation of regional aviation, warning that the bloc risks losing its industrial sovereignty in the aeronautics sector.
In a public statement issued on June 16, 2026, the manufacturer detailed its strategic priorities following a June 9 gathering at the European Parliament. The event brought together industry stakeholders and policymakers under the patronage of Members of the European Parliament (MEP) Claire Fita and François Kalfon.
Strategic priorities for European regional aviation
ATR is positioning the regional aviation sector as the essential testing ground for low-carbon technologies. The company argues that regional Commercial-Aircraft, due to their size and mission profiles, offer the first commercially viable scale for validating emerging propulsion systems and retrofit technologies under real-world airline operating conditions.
To accelerate this transition, ATR is lobbying for pragmatic financial support directed toward SAF deployment, retrofit programs, and the development of next-generation propulsion. The manufacturer stressed that without coordinated regulatory and financial backing, Europe’s aerospace industry could cede its leadership position to international competitors.
Balancing decarbonisation with connectivity
The European aviation sector is currently navigating a complex transition driven by stringent environmental regulations and the high capital costs associated with fleet renewal and alternative fuels. ATR highlighted a growing concern among regional operators that the aggressive push for low-emission aviation could disproportionately impact connectivity in remote and underserved areas if not supported by adequate funding mechanisms.
The manufacturer identified SAF as the most effective short-to-medium-term lever for reducing carbon dioxide emissions. However, ATR noted that widespread adoption requires coordinated regulatory backing to ensure adequate supply and to manage the associated costs for smaller regional operators.
AirPro News analysis
We view ATR’s lobbying efforts at the European Parliament as a strategic move to ensure regional aviation is not overlooked in the EU’s broader environmental funding allocations. As mandates like the ReFuelEU Aviation initiative take effect, regional Airlines face disproportionate financial burdens compared to major network carriers due to their tighter margins and smaller economies of scale.
By framing the turboprop segment as the necessary incubator for future technologies, ATR is attempting to secure direct EU investment for its operators and its own research and development pipeline. The emphasis on industrial sovereignty also aligns closely with current European political priorities, reminding policymakers that supporting domestic Manufacturers is critical to maintaining a competitive edge against emerging aerospace programs globally.
Sources: ATR
Photo Credit: ATR
Sustainable Aviation
Twelve Opens First US Commercial Power-to-Liquid SAF Plant
Twelve’s AirPlant One in Moses Lake, WA begins producing E-Jet fuel from CO2, water, and renewable electricity.

Industrial carbon transformation company Twelve officially opened AirPlant One in Moses Lake, Washington, on June 10, 2026, establishing the first commercial-scale facility in the United States dedicated to producing power-to-liquid SAF. The facility utilizes captured carbon dioxide, water, and renewable electricity to manufacture synthetic fuel without upstream fossil fuel extraction.
In a press release issued by Twelve, the company confirmed the plant is now operational and producing E-Jet fuel, alongside a byproduct called E-Naphtha. The milestone follows a $645 million funding round secured in September 2024 to scale operations and fulfills a 2022 joint commitment from Alaska Airlines (AS) and Microsoft Corporation to purchase the facility’s output.
Commercializing power-to-liquid aviation fuel
Twelve’s proprietary process bypasses traditional biomass-based sustainable aviation fuel (SAF) production methods. Instead, the Moses Lake facility synthesizes drop-in aviation fuel directly from renewable electricity, water, and captured carbon dioxide. According to the company, this E-Jet fuel delivers up to a 90% reduction in lifecycle carbon emissions compared to conventional jet fuel.
Beyond emissions reductions, the power-to-liquid model introduces a new economic framework for Airlines fuel procurement. Because the primary input cost is electricity, production can be tied to long-term power purchase agreements. Twelve states this structure can offer airlines price predictability horizons exceeding 10 years, insulating operators from the volatility of global crude oil markets.
“We broke ground on AirPlant One with a simple thesis: that the fuels powering the global economy could be made from renewable electricity and air, anywhere in the world,” said Nicholas Flanders, Co-Founder and CEO of Twelve. “Today, that thesis is operational and Alaska Airlines will fly on fuel made right here in Washington State.”
Corporate Partnerships and market demand
The development of AirPlant One relied heavily on early demand signals from major corporate partners. In 2022, Alaska Airlines and Microsoft committed to purchasing the facility’s future output, providing the commercial foundation necessary to secure project financing. Alaska Star Ventures, the airline’s investment arm, also participated in Twelve’s recent funding rounds.
Ryan Spies, Managing Director of Sustainability for Alaska Airlines, noted that the partnership demonstrates how collaboration can advance SAF technology while diversifying fuel supply chains and strengthening energy security.
Microsoft is utilizing a book-and-claim accounting model to apply the environmental attributes of the E-Jet fuel toward reducing its reported business travel emissions. Melanie Nakagawa, Chief Sustainability Officer at Microsoft, stated that the company’s investment helps scale energy solutions and lays the groundwork for cleaner aviation globally.
AirPro News analysis
The activation of AirPlant One represents a critical pivot point for the US sustainable aviation fuel market. While biomass-derived SAF currently dominates the limited global supply, agricultural and waste feedstock constraints will eventually cap its scalability. Power-to-liquid synthetic fuels offer a theoretically limitless production ceiling, provided sufficient renewable energy and carbon capture infrastructure exist.
We view the localized production aspect as increasingly vital. As international Regulations begin mandating physical SAF blending at specific airports rather than relying entirely on book-and-claim credits, domestic facilities like AirPlant One will become essential infrastructure. The ability to offer airlines decade-long fixed fuel prices could also fundamentally alter airline cost structures if power-to-liquid production reaches parity with conventional jet fuel volumes.
Sources: Twelve Benefit Corporation
Photo Credit: Twelve Benefit Corporation
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