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DLR Tests AI-Controlled Shape-Shifting Wings on PROTEUS Aircraft

DLR successfully tested AI-controlled morphing wings on the PROTEUS aircraft, enhancing flight efficiency and safety with real-time shape adaptation.

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This article is based on an official press release from Deutsches Zentrum für Luft- und Raumfahrt (DLR).

The quest to replicate the seamless, adaptive flight of birds has taken a significant step forward. On April 16, 2026, the German Aerospace Center (Deutsches Zentrum für Luft- und Raumfahrt, or DLR) announced the successful initial Test-Flights of a revolutionary “shape-shifting” wing concept. By replacing conventional rigid flaps and ailerons with continuously morphing surfaces, researchers aim to fundamentally alter how fixed-wing aircraft navigate the skies.

Conducted under the morphAIR (Morphing Technologies and Artificial Intelligence Research Group) project, the recent flight tests utilized an uncrewed experimental aircraft named PROTEUS. According to the official DLR press release, the breakthrough relies on an advanced AI control system that steers the wing’s physical adaptations in real-time. This integration of machine learning and highly elastic hardware promises to make future aircraft significantly more fuel-efficient, easier to control, and safer.

As the aviation industry faces mounting pressure to decarbonize, innovations that drastically reduce aerodynamic drag are becoming critical. The DLR’s successful deployment of morphing wings on the PROTEUS testbed provides vital real-world data, moving the technology out of the wind tunnel and into the sky.

The morphAIR Project and the PROTEUS Testbed

The morphAIR initiative is a collaborative effort led by DLR, drawing on expertise from the DLR Institute of Lightweight Systems, the DLR Institute of Flight Systems, and the DLR Institute of Aerodynamics and Flow Technology. To evaluate the new technology, researchers conducted flights at DLR’s National Experimental Test Center for Unmanned Aircraft Systems in Cochstedt, eastern Germany.

During the campaign, the PROTEUS uncrewed experimental aircraft was equipped with both a conventional reference wing set and the newly developed morphing wings. This allowed the engineering team to directly compare performance metrics. According to DLR’s specifications, the scaled test aircraft flew at a maximum speed of 300 km/h (186 mph) with a wing loading of 70 kg/m² (14.3 lb/ft²). The organization notes that these specific aerodynamic parameters make the gathered data highly relevant for full-scale light aircraft applications.

The Role of Artificial Intelligence in Flight

Traditional aircraft rely on discrete, movable mechanical elements, like flaps and ailerons, to control lift and roll. In contrast, the morphAIR wing continuously changes its overall geometry, including its camber, curvature, and surface area. Managing this dynamic physical transformation requires computational speed that exceeds human capabilities.

To solve this, DLR integrated an AI-assisted flight control system. The AI continuously monitors the reconstructed aerodynamic flow field around the aircraft and compares it against expected states. When it detects local disturbances, such as sudden gusts of wind, the system automatically adjusts the wing’s shape in milliseconds to compensate, ensuring a smooth and stable flight path.

Aerodynamic Benefits and Expert Insights

The shift from rigid mechanics to fluid, shape-shifting structures offers several primary benefits for aircraft design. The DLR press release highlights that the continuous, seamless shape of the morphing wing drastically reduces both profile drag and induced drag. In Commercial-Aircraft, reduced drag directly translates to lower fuel consumption and a corresponding drop in emissions.

Furthermore, the technology enhances operational Safety. Because the control functions are distributed across the entire span of the wing rather than relying on isolated, single-point mechanical flaps, the aircraft benefits from built-in structural redundancy. Lift and aircraft control can be influenced in a highly targeted manner, allowing the aircraft to adapt optimally to different phases of flight, such as deploying high-lift configurations for takeoff and landing, or low-drag profiles for cruising.

“The morphing wing can change its shape during flight, allowing it to adapt optimally to different flight conditions. The continuous shape reduces profile drag. In addition, lift, induced drag and aircraft control can all be influenced in a targeted manner – a major advantage for aerodynamics and flight mechanics.”

, Martin Radestock, Project Leader at the DLR Institute of Lightweight Systems, via DLR press release

Future Developments and Testing Infrastructure

Following the success of the initial flights, DLR is already preparing for the next phase of validation. To demonstrate the scalability of the morphing technology, the organization plans to conduct a further flight test campaign later in 2026. This upcoming campaign will utilize the PROTEUS aircraft at a total mass of approximately 70 kilograms (154 lbs).

The data and findings harvested from the morphAIR tests will subsequently be transitioned into a new development phase dubbed the UAdapt (Unmanned Aircraft Wing Adaption) project. To support these ongoing efforts, DLR recently expanded its ground-testing capabilities. On April 1, 2026, the agency opened the WISDOM test rig at its Virtual Product House in Bremen. This 7-meter-long rig allows researchers to simulate complex flight maneuvers and aerodynamic loads in real-time, accelerating the digital design and certification process for intelligent, highly elastic wings.

AirPro News analysis

We note that the quest for morphing wings has been a long-standing ambition in aerospace engineering. The DLR’s recent success does not exist in a vacuum; it builds upon a global legacy of research into adaptive structures. For instance, historical context shows that in 2014, NASA and the U.S. Air Force successfully tested the Adaptive Compliant Trailing Edge (ACTE) project, which replaced conventional aluminum flaps with flexible assemblies to improve fuel economy and reduce noise.

More recently, the technology has seen dual-use applications globally. In December 2025, India’s Defence Research and Development Organisation (DRDO) successfully tested a morphing wing for fighter jets and UAVs, underscoring the technology’s potential for enhancing stealth and agility in military contexts.

However, the most pressing application for shape-shifting wings lies in commercial aviation Sustainability. As the industry races to meet stringent decarbonization targets, hardware innovations like morphing wings will be essential. When paired with emerging propulsion methods, such as hybrid-electric or hydrogen systems, the substantial drag reduction provided by AI-controlled, shape-shifting wings could be the critical factor in making zero-emission flights commercially viable.

Frequently Asked Questions

What is a morphing wing?

A morphing wing is an aircraft wing that can continuously change its shape (including camber, curvature, and surface area) during flight. Unlike traditional wings that use rigid, hinged flaps to control movement, morphing wings bend and flex seamlessly, reducing aerodynamic drag and improving fuel efficiency.

How does AI control the morphing wing?

In the DLR’s morphAIR project, an Artificial Intelligence system monitors the aerodynamic flow around the aircraft in real-time. If it detects disturbances like wind gusts, the AI calculates the necessary physical adjustments and changes the wing’s shape in milliseconds to maintain stability and optimal aerodynamics.

What is the PROTEUS aircraft?

PROTEUS is an uncrewed experimental testbed aircraft used by the German Aerospace Center (DLR) to test new aviation technologies in real-world flight conditions. It was recently used to compare the performance of conventional wings against the new AI-controlled morphing wings.

Sources:

Photo Credit: DLR

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Sustainable Aviation

KBR PureSAF Technology Selected for Kazakhstan First SAF Plant

KBR licenses PureSAF technology for Kazakhstan’s first SAF facility, using an alcohol-to-jet process with domestic feedstocks.

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Global engineering firm KBR announced on August 24, 2026, that it secured a contracts to license its proprietary PureSAF technology and provide engineering design for Kazakhstan’s inaugural Sustainable Aviation Fuel (SAF) production facility. The project, developed in partnership with KazMunayGas-Aero LLP (KMG-Aero) and KazFoodProducts (KFP), will utilize domestic agricultural feedstocks to produce low-carbon aviation fuel via an alcohol-to-jet (AtJ) process.

In a press release detailing the contract award, KBR confirmed the agreement supports Kazakhstan’s strategic objective to establish itself as an international aviation hub while advancing aviation decarbonization. The planned facility will leverage technology developed in collaboration with Swedish Biofuels AB to convert ethanol into drop-in aviation fuel.

Technology and Project Scope

The facility will utilize KBR’s PureSAF technology, an alcohol-to-jet pathway designed to process agricultural feedstocks into sustainable aviation fuel. The foundational trilateral agreement covering the Process Design Package (PDP) and technology licensing was signed by KBR, KMG-Aero, and KFP in Astana on July 23, 2026. KBR, which employs approximately 37,000 people and operates in 28 countries, will provide the engineering framework required to scale the AtJ process for commercial output.

KBR Sustainable Technology Solutions President Jay Ibrahim stated the company is honored to support the national commitment to reduce greenhouse gas emissions.

“KBR’s PureSAF is a feed-flexible, bankable technology that is designed to deliver high SAF yields and supports the project across the full lifecycle. We look forward to closely collaborating and supporting the successful execution of this landmark SAF project,” Ibrahim said.

Kazakhstan’s Aviation Decarbonization Strategy

The KBR contract follows a series of government initiatives aimed at building a domestic SAF supply chain. On August 4, 2026, Kazakh Prime Minister Olzhas Bektenov and Dr. Peter Lee of Hong Kong-based Full Vision Capital signed a memorandum of understanding to explore creating a green aviation fuel ecosystem in the city of Alatau. This proposed ecosystem would cover the full production cycle, from cultivating agricultural feedstock to manufacturing the finished product.

These infrastructure investments align with recommendations from global aviation regulators and industry groups. In April 2026, the International Air Transport Association (IATA) emphasized that continued investment in SAF, alongside new airport infrastructure, is critical for Kazakhstan to capitalize on global passenger and cargo traffic and strengthen its domestic aviation sector.

AirPro News analysis

The KBR contract award represents a concrete technical step in Kazakhstan’s ambition to localize SAF production, but several commercial variables remain undefined. The August 24 announcement did not disclose the financial value of the engineering contract, the projected production capacity of the facility, or a target completion date. We note that while the alcohol-to-jet pathway is a proven method for SAF production, scaling agricultural feedstock supply-chain domestically will be critical to the plant’s long-term viability. The parallel involvement of Full Vision Capital suggests the government is actively working to finance and structure this agricultural supply chain in the Alatau region to ensure the KBR-designed facility has the necessary inputs to operate at scale.

Sources: KBR

Photo Credit: Montage

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Technology & Innovation

Boeing and GM Complete Sale of HRL Laboratories to IBM

Boeing and GM finalized the sale of HRL Laboratories to IBM on August 25, 2026, supporting Boeing’s refocus on core aerospace operations.

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The Boeing Company and General Motors Company have finalized the sale of their jointly owned research facility, HRL Laboratories, to International Business Machines Corporation (IBM), a divestment that allows the aerospace and automotive manufacturers to redirect resources toward their primary industrial operations.

The transaction transfers ownership of the Malibu, California-based research center, which Boeing and GM previously held in a 50/50 joint venture. The companies initially announced the acquisition agreement on July 23, 2026. Boeing and GM confirmed the completion of the sale in a press release on August 25, 2026, followed by IBM’s official confirmation on August 26. Financial terms of the Acquisitions were not disclosed.

Strategic realignment for Boeing and GM

For Boeing, the sale of HRL Laboratories aligns with a broader corporate Strategy to streamline operations and concentrate capital on its core commercial airplanes, defense, and space divisions. HRL Laboratories was founded in 1948 and has historically provided advanced physical science and engineering research for its parent companies.

In a joint statement, Boeing and GM indicated that they will maintain a working relationship with the laboratory under its new ownership to support their respective technological needs.

“Since its founding in 1948, HRL Laboratories has been a leader in pioneering work in physical science and engineering, and we look forward to IBM building on this legacy. While Boeing and GM will continue to partner with IBM and HRL on quantum applications and advanced technology development, our companies will focus our resources on our respective core businesses and delivering the programs and services necessary to meet our customers’ evolving needs.”

IBM accelerates quantum hardware roadmap

The acquisition provides IBM with HRL’s expertise in silicon-spin qubits, quantum sensing, and advanced materials. IBM plans to integrate these technologies into its dual-track hardware strategy, combining its existing superconducting circuits with HRL’s silicon quantum dot research.

This integration supports the development of the IBM Quantum Starling, a fault-tolerant quantum computer projected to perform 100 million quantum operations by 2029.

Jay Gambetta, Director of Research and IBM Fellow, noted in a company statement that the HRL team brings a broad portfolio of technologies that will strengthen IBM’s long-term plans to deliver useful quantum computing. Gambetta stated the acquisition brings together advances across quantum computing, sensing, and networking.

Rob Vasquez, President and Chief Executive Officer of HRL Laboratories, described the acquisition as the natural next chapter for the facility, noting the team’s dedication to exploring how future quantum computers could be built at unprecedented scales.

AirPro News analysis

We view Boeing’s divestment of HRL Laboratories as a pragmatic step in its ongoing effort to stabilize and refocus its core aerospace Manufacturing businesses. While quantum computing and advanced materials research hold long-term promise for aerospace applications, maintaining a 50 percent stake in a dedicated research laboratory requires capital and management bandwidth that Boeing currently needs for its Commercial-Aircraft production and certification programs. By transitioning from an owner to a partner, Boeing retains access to HRL’s quantum advancements without the financial overhead of managing the joint venture.

Sources: The Boeing Company

Photo Credit: HRL Laboratories

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Technology & Innovation

Archer Aviation and AEG to Build eVTOL Vertiport at LA LIVE

Archer Aviation and AEG announce a multi-year partnership to develop an eVTOL vertiport at LA LIVE ahead of the 2028 Olympics.

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Archer Aviation Inc. and Anschutz Entertainment Group (AEG) have established a multi-year partnerships to construct a dedicated vertiport for electric vertical takeoff and landing (eVTOL) aircraft at the L.A. LIVE district in downtown Los Angeles.

Announced in an August 24, 2026 press release, the agreement establishes Archer as the exclusive air taxi partner for the 4 million-square-foot sports and entertainment complex. The project serves as a central node for Archer’s planned Southern California network, targeting operational readiness ahead of the 2028 Olympic and Paralympic Games.

Infrastructure and Network Expansion

The two companies have completed an initial feasibility study for the L.A. LIVE site. This assessment evaluated land-use requirements, airspace integration, power availability, and community impact. The project has now advanced to a secondary phase focused on operational procedures and passenger experience.

To support flight operations, the facility will incorporate electric aviation chargers manufactured by BETA Technologies. This hardware integration aligns with the Advanced Air Mobility (AAM) industry’s ACES consortium, which aims to standardize charging infrastructure across different eVTOL platforms.

The downtown location will connect to a broader regional network. According to reporting by Aviation International News, Archer’s Los Angeles architecture includes a central operational hub at the newly acquired Hawthorne Municipal Airport (KHHR). Additional planned nodes include Los Angeles International Airport (KLAX), Hollywood Burbank Airport (KBUR), John Wayne Airport (KSNA), SoFi Stadium, and the University of Southern California. Pollstar News reports that passenger travel times across this network are estimated between 10 and 20 minutes.

Aligning with the LA28 Games

The vertiport development is closely tied to the upcoming LA28 Olympic and Paralympic Games. The Downtown Los Angeles Zone is scheduled to host 18 Olympic and Paralympic sports, positioning L.A. LIVE adjacent to Crypto.com Arena and the Los Angeles Convention Center as a high-traffic transit corridor. Archer previously secured the designation of Official Air Taxi Provider for the LA28 Games and Team USA.

Archer Founder and CEO Adam Goldstein highlighted the strategic timing of the infrastructure build.

“Working with AEG on an iconic project like this vertiport at L.A. LIVE gives us the opportunity to continue building the infrastructure needed for Southern California to lead in the next era of all-electric flight. We see this as a one-of-a-kind opportunity to add a flagship downtown location to our planned Los Angeles air taxi network ahead of the LA28 Games.”

AEG Global Partnerships President and Chief Operating Officer Nick Baker stated the collaboration blends infrastructure and technology to serve event attendees and the broader community.

Unconfirmed Site Details

While the partnership is confirmed, specific logistical details remain undisclosed. Aviation International News noted that the exact footprint of the vertiport within the L.A. LIVE campus has not been specified. Potential locations could include existing parking structures, including one with a 100,000-square-foot rooftop deck, though neither Archer nor AEG has verified a specific location. Funding structures, ownership models, and specific operational responsibilities for the vertiport also remain unannounced.

AirPro News analysis

Securing viable takeoff and landing real estate in dense urban centers remains one of the highest barriers to entry for the AAM sector. By partnering directly with AEG, Archer bypasses several municipal land-acquisition hurdles, leveraging existing private commercial space in a highly regulated downtown corridor. The decision to install BETA Technologies chargers is equally significant. We view this hardware choice as a pragmatic step toward interoperability, ensuring the site can potentially service mixed fleets in the future rather than operating as a closed ecosystem. The success of this node will likely depend on local airspace deconfliction over downtown Los Angeles and the finalization of high-capacity grid connections required for rapid turnaround times.

Sources: Archer Aviation

Photo Credit: Archer Aviation

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