MRO & Manufacturing
Pratt & Whitney Canada Opens New Manufacturing Facility in Casablanca Morocco
Pratt & Whitney Canada launched a 130,000 sq ft plant in Casablanca to produce PT6 engine parts, creating 200 jobs by 2030 and expanding aerospace manufacturing in Morocco.

This article is based on an official press release from Pratt & Whitney Canada (an RTX business).
Pratt & Whitney Canada officially opened its new 130,000-square-foot manufacturing facility in Casablanca, Morocco, today. The plant, located in Nouaceur’s Midparc Industrial Zone, will produce detailed static and structural machined parts for aircraft engines, most notably the renowned PT6 engine family.
According to the official press release, the Pratt & Whitney Maroc (PWM) facility is expected to create approximately 200 new jobs by 2030. This expansion adds critical production capacity to meet the growing global demand for dependable engine components among the company’s diverse customer base.
The opening marks a significant milestone in the region’s aerospace development. It highlights a broader industry trend of nearshoring and building resilient supply chains, while cementing Morocco’s status as a highly capable, technologically advanced manufacturing hub on the doorstep of Europe.
Facility Details and Production Focus
Advancing the PT6 Engine Legacy
The new greenfield site spans 130,000 square feet and was designed using lean manufacturing principles. The company states that the facility incorporates advanced digital systems and environmental practices to drive operational excellence, quality, and efficiency.
Production at the Casablanca plant will focus heavily on supporting the PT6 engine family. Industry data notes that the PT6, introduced in 1963, is widely considered the gold standard for turboprop aircraft. To date, over 51,000 PT6 engines have been produced, amassing more than 500 million flight hours globally.
“This site is a strategic extension of our global production network and demonstrates our commitment to building resilient supply chains worldwide that will enable us to increase production for our customers,” said Maria Della Posta, president of Pratt & Whitney Canada, in the press release.
Morocco’s Growing Aerospace Ecosystem
A Strategic Hub at Europe’s Doorstep
The rapid progression of the PWM facility, from its initial announcement at the June 2023 Paris Air Show to its groundbreaking on May 27, 2024, and today’s operational opening, underscores the efficiency of Morocco’s aerospace sector. The Midparc Free Zone offers modern infrastructure, a competitive 15% corporate tax rate, and close proximity to European markets, making it an attractive destination for global aerospace giants.
Pratt & Whitney is not the only RTX business operating in the region. Sister company Collins Aerospace has been manufacturing cockpit solutions and flight controls in Morocco since 2012. With the addition of the new PWM facility, RTX’s total workforce in the kingdom will reach approximately 250 employees.
The Moroccan government has heavily supported this sector through specialized training programs, such as the Institute of Aeronautical Professions (IMA), ensuring a steady pipeline of highly qualified workers. According to industry reports, the country’s aerospace industry now encompasses over 140 companies and employs more than 25,000 skilled workers, with sector exports surpassing a historic 30 billion dirhams (approximately $3 billion USD) in 2024.
“The presence in Morocco of a major global player in the sector is further recognition that Morocco’s aerospace base is now a must, on Europe’s doorstep, thanks to its competitiveness and quality,” stated Hamid Benbrahim El Andaloussi, President of Midparc.
AirPro News analysis
We observe that Pratt & Whitney’s investment in Casablanca is indicative of a post-pandemic shift toward de-risking global supply chains. By establishing operations in a politically stable region with direct logistical ties to both Europe and North America, aerospace manufacturers are prioritizing supply chain stability over traditional low-cost outsourcing models.
Furthermore, this move positions Pratt & Whitney geographically closer to its growing African customer base, which currently operates over 3,000 of the company’s engines. Alongside recent investments by other major players, such as French aerospace group Safran, which inaugurated a €280 million ($300 million) aircraft landing systems plant in the same zone in February 2026, Morocco has clearly evolved into a strategic partner capable of handling complex, safety-critical aerospace manufacturing.
Frequently Asked Questions
Where is the new Pratt & Whitney facility located?
The facility is located in the Midparc Industrial Zone in Nouaceur, near Casablanca, Morocco.
How many jobs will the new plant create?
According to the company, the facility is expected to create approximately 200 new jobs by 2030.
What will the Casablanca facility produce?
It will manufacture detailed static and structural machined parts for Pratt & Whitney Canada’s aircraft engines, specifically supporting the PT6 engine family.
When did construction on the facility begin?
Groundbreaking for the facility took place on May 27, 2024, following an initial announcement at the Paris Air Show in June 2023.
Sources
Photo Credit: Pratt & Whitney Canada
MRO & Manufacturing
Air India Signs 10-Year Thales FlytCARE Deal for IFE Maintenance
Air India partners with Thales for a decade-long FlytCARE agreement covering inflight entertainment maintenance on 57 aircraft with localized support in India.

This article is based on an official press release from Thales, supplemented by industry research.
Air India has signed a 10-year agreement with French aerospace and defense major Thales for its FlytCARE services package. The comprehensive deal provides a full turn-key maintenance approach for inflight entertainment (IFE) systems across 57 of the airline’s Airbus and Boeing aircraft.
According to the official press release, the agreement covers line maintenance, spares provisioning, repairs, and logistics management. To expedite services and support the airline’s modernization journey, repair and maintenance operations will be localized at Thales facilities located at the Delhi and Mumbai airports.
We note that this partnership marks a significant technological milestone for the region. With this rollout, Air India officially becomes the first carrier in the Asia-Pacific market to fly with Thales’ advanced AVANT Up IFE solution, which will be featured on the airline’s newest widebody jets.
Upgrading the Passenger Experience with AVANT Up
The 10-year FlytCARE agreement specifically includes support for 12 new widebody aircraft equipped with the Thales AVANT Up system. This technology represents a major leap in passenger experience, aligning inflight entertainment with modern consumer electronics standards.
Based on industry data, the AVANT Up system features ultra-responsive Optiq 4K QLED HDR touchscreens designed to provide a cinematic viewing experience. Passengers will have access to 60W USB-C and USB-A fast-charging ports at every seat, alongside the ability to simultaneously pair two Bluetooth devices, such as wireless headphones. The system integrates into Air India’s “Vista” IFE interface, offering a catalog of over 3,000 hours of content.
“Ensuring the highest levels of reliability and uptime for our inflight entertainment systems is critical to delivering a world‑class experience for our guests. Our partnership with Thales under the FlytCARE programme strengthens Air India’s engineering ecosystem with faster turnaround, deeper technical support, and enhanced component availability,” stated Jeremy Yew, Senior Vice President – Engineering & Maintenance at Air India, in the press release.
Fleet Modernization and Strategic Localization
The $400 Million Retrofit Program
This Thales agreement is a critical component of Air India’s ongoing $400 million widebody fleet modernization program. Industry research indicates the airline is completely refurbishing its legacy widebody fleet, which includes 27 Boeing 787-8s and 13 Boeing 777-300ERs. The retrofitted aircraft are transitioning to a three-class configuration, featuring new Business Class suites with sliding privacy doors, Premium Economy, and refreshed Economy cabins.
The 57 aircraft covered by the Thales deal include retrofits on existing Boeing 777 and 787-8 aircraft, as well as linefit installations on new Boeing 787-9 and Airbus A350 planes over the next two years. Recently, on April 13, 2026, Air India welcomed its first fully retrofitted Boeing 787-8 Dreamliner back to Delhi, with all 787-8 retrofits targeted for completion by mid-2027.
Localizing Maintenance Operations
Under the FlytCARE agreement, Thales will deliver repair and maintenance directly from its locations in India. This localization strategy is designed to significantly reduce aircraft downtime and improve turnaround times for the carrier.
“Thales is grateful to Air India for their trust in awarding us a 10-year FlytCARE service contract for IFE equipment, which plays a key role in ensuring an exceptional passenger experience. We are honored to strengthen our long-standing partnership with Air India as they transform their inflight entertainment experience,” said Thomas Got, Vice President, Aviation Global Services at Thales.
AirPro News analysis
We observe that Air India is employing a robust dual-vendor IFE strategy to manage the sheer scale of its fleet transformation. Just days prior to the Thales announcement, the airline signed a similar maintenance agreement with Panasonic Avionics to support IFE systems across 74 other aircraft in its fleet.
Furthermore, the decision to base Thales’ repair operations in Delhi and Mumbai highlights a growing trend of localizing MRO services within India. This not only reduces reliance on foreign MRO hubs and cuts logistical costs, but it also aligns perfectly with India’s broader national push to establish itself as a premier global aviation hub.
Frequently Asked Questions
What is the Thales FlytCARE agreement with Air India?
It is a 10-year contract providing a full turn-key maintenance approach, including line maintenance, spares, repairs, and logistics for Thales’ IFE systems on 57 Air India aircraft.
What features does the AVANT Up system offer?
The system includes 4K HDR touchscreens, 60W USB-C and USB-A fast charging, dual Bluetooth pairing, and over 3,000 hours of content.
Where will the maintenance take place?
Maintenance and repairs will be handled locally at Thales facilities in the Delhi and Mumbai airports.
Sources:
Photo Credit: Thales
MRO & Manufacturing
B&H Worldwide Launches AI Tire Scanning in New Zealand Facility
B&H Worldwide introduces AI-driven tire scanning at its New Zealand site, improving inventory processing time by 60% and reducing errors significantly.

This article is based on an official press release from B&H Worldwide.
B&H Worldwide, a global aerospace logistics provider, has successfully deployed new AI-driven tire scanning technology at its New Zealand facility. The initiative marks a significant step in the company’s digital transformation efforts, aiming to streamline operations and improve accuracy in handling high-value aerospace components.
According to an official press release from the company, the new system integrates directly into B&H Worldwide’s proprietary FirstTRAC platform. By replacing traditional manual data entry with advanced computer vision and Optical Character Recognition (OCR), the logistics firm has reported a 60% reduction in inventory processing times.
As aerospace supply chains face mounting complexity and strict regulatory compliance demands, the New Zealand station was chosen as the global pilot site for this technological upgrade. The successful rollout is expected to pave the way for broader implementation across the company’s international network.
Redefining Accuracy and Speed in Aerospace Logistics
Prior to the introduction of the AI-powered scanning technology, tire logistics at B&H Worldwide relied heavily on manual intervention. This traditional approach carried inherent risks of human error and often resulted in delayed reporting, which can be particularly problematic in the fast-paced aviation sector.
The newly implemented system transforms standard smartphones and tablets into high-performance scanners. Staff can now instantly read both standard barcodes and complex tire serial numbers directly from the sidewall of the tires. The company states that this shift has yielded immediate and measurable improvements across key operational metrics.
Specifically, inventory handling time has decreased from an average of four minutes per unit to just one minute. Furthermore, error rates have been cut by 80% to 90%, pushing data accuracy above 99%. Overall productivity, measured in units processed per hour, has seen an approximate 30% increase, according to the release.
Seamless Integration and Strategic Benefits
The technological backbone of this initiative relies on a dual-integration approach developed by B&H Worldwide’s IT team. The system utilizes the Anyline Mobile SDK for iOS and Android devices, alongside the Anyline Web SDK for web applications, ensuring a unified data stream within the FirstTRAC warehouse management system.
This seamless integration allows stock checks, dispatch requests, and bulk inventory uploads to be updated in real time. For customers, including leading global tire manufacturers, this translates to unparalleled visibility into their high-value assets and a simplified process for regulatory compliance through a reliable digital audit trail.
The pilot program was initiated as part of B&H Worldwide’s internal continuous improvement strategy. However, the resulting benefits extend directly to its partners, ensuring complete stock integrity for used tire casing movements and enhancing overall service quality.
“This implementation represents a significant step forward in how we manage high-value, safety-critical inventory. By introducing real-time tyre scanning, we’ve improved accuracy, speed and traceability across our operations,” said Lee Hedges, Branch Manager of B&H Worldwide New Zealand, in the company’s press release.
Future Outlook and Global Expansion
Following the success of the New Zealand pilot, B&H Worldwide has established a blueprint for a global rollout of the AI scanning technology. The company has announced that its facility in Melbourne, Australia, is scheduled as the next site for implementation.
This digitization strategy also aligns with broader sustainability goals. By reducing reliance on paper and minimizing the carbon footprint associated with logistical rework and manual reconciliation, the company aims to promote more environmentally friendly operations across its global network.
AirPro News analysis
The integration of AI and OCR technology into warehouse management systems is becoming increasingly critical for specialized logistics providers. In the aerospace sector, where component traceability and safety are paramount, the ability to accurately track assets like aircraft tires in real time offers a distinct competitive advantage.
B&H Worldwide’s reported metrics, particularly the 60% reduction in processing time and the near-elimination of data entry errors, highlight the tangible return on investment that digital transformation can deliver. As the company expands this technology to Melbourne and beyond, we anticipate it will set a new operational standard that other aerospace logistics firms may need to adopt to remain competitive.
Frequently Asked Questions
What technology is B&H Worldwide using for tire scanning?
The company is utilizing a mobile-based scanning SDK that employs computer vision and Optical Character Recognition (OCR) to capture tire data, including barcodes and serial numbers, directly from the tire sidewall.
How much has processing time improved?
According to the company, inventory handling time has dropped from an average of four minutes per unit to just one minute, representing a 60% improvement in processing efficiency.
Where is the technology being implemented next?
After a successful pilot program at its New Zealand station, B&H Worldwide plans to roll out the technology at its facility in Melbourne, Australia.
Sources
Photo Credit: B&H Worldwide
MRO & Manufacturing
Indra Group USA Opens $50M Manufacturing Center in Kansas
Indra Group USA launches a $50M manufacturing facility in Kansas to produce aviation communication and navigation systems, creating 200+ jobs.

This article is based on an official press release from Indra Group.
Indra Group USA Opens $50 Million Manufacturing Center of Excellence in Kansas
On April 20, 2026, aerospace and defense technology company Indra Group USA officially inaugurated its new state-of-the-art manufacturing hub in Olathe, Kansas. According to an official press release from the company, the facility represents a $50 million investment aimed at producing critical communication, navigation, and surveillance systems for both civil and military aviation sectors.
The grand opening event at the Great Plains Commerce Center featured a ribbon-cutting ceremony attended by key stakeholders, including Kansas Senator Jerry Moran and Indra Group CEO José Vicente de los Mozos. The launch of this Indra Center of Excellence marks a significant milestone in the company’s strategy to localize its manufacturing footprint within the United States.
We note that this expansion aligns with broader national initiatives to modernize aging air traffic control infrastructure. Supported by recent federal contracts, the new facility is expected to play a central role in upgrading the National Airspace System (NAS) while simultaneously boosting the local Kansas economy through advanced manufacturing job creation.
Expanding the U.S. Aerospace Footprint
Job Creation and Local Economic Impact
The newly opened 118,000-square-foot facility is projected to create more than 200 new high-quality engineering and manufacturing jobs over the next three years. According to the company’s press release, this hiring initiative will effectively triple Indra Group USA’s local workforce in the region. The Olathe site complements Indra’s existing 40,000-square-foot facility in nearby Overland Park, which has previously been recognized with the “Made in Kansas” seal of approval.
State and federal officials have actively supported this development. Public research data indicates that Kansas state officials, including Governor Laura Kelly and Lieutenant Governor David Toland, engaged in a multi-year recruitment effort beginning in late 2024 to attract Indra’s investment to the state. During the opening ceremony, U.S. Senator Jerry Moran highlighted the economic and strategic benefits of the new hub.
“Indra’s decision to expand its presence in the Kansas City region is a win for our state, bringing an estimated 200 new high-tech manufacturing jobs to the community. Our state has a rich history in aviation, so it is fitting that the critical technologies that keep our airspace safe are built right here in Kansas.”
— U.S. Senator Jerry Moran, via Indra Group press release
Advanced Manufacturing Capabilities
Designed to operate as a Center of Excellence, the Olathe facility will utilize advanced Industry 4.0 manufacturing processes. The company states that the site features automated electronic testing to ensure rigorous quality control for mission-critical equipment. This technological infrastructure is necessary to meet the stringent safety and reliability standards required by the FAA and the U.S. Department of Defense.
Fulfilling Major Federal Aviation Contracts
Modernizing the National Airspace System
The primary operational driver for the new Olathe facility is the fulfillment of several massive federal contracts awarded to Indra Group over the past year. According to public contract data and the company’s announcements, the facility provides the necessary capacity to support a $342 million FAA contract under the Brand-New Air Traffic Control System (BNATCS) initiative. Through this program, Indra will manufacture next-generation air traffic surveillance radars to replace up to 612 aging ground-based radars across the country by June 2028.
Additionally, the facility will produce equipment for a $244.3 million FAA radio modernization contract. The press release notes that the Olathe hub will manufacture more than 20,000, and potentially up to 46,000, Indra Park Air radios. This 10-year initiative will replace legacy analog enroute radios with modern, digital Voice over Internet Protocol (VoIP)-capable equipment, significantly enhancing communication clarity and cybersecurity.
Military Tactical Navigation Systems
Beyond civil aviation, the manufacturing center will also support U.S. military operations. Indra Group confirmed that the facility will produce Man-Portable Tactical Air Navigation (MP-TACAN) systems for the U.S. Air Force under a $198.36 million contract running through 2032. These highly portable systems are designed to be deployed rapidly by two-person teams, providing critical navigation data in harsh environments or areas where traditional GPS signals are unavailable or jammed.
Strategic Technology Transfer
AirPro News analysis
Based on the provided corporate statements and public contract data, we view Indra Group’s $50 million investment in Kansas as a textbook execution of a “technology transfer” strategy. By shifting advanced manufacturing processes and intellectual property from its European headquarters to the American Midwest, Indra is directly addressing U.S. government demands for domestic supply chain resilience.
This move is particularly timely. Congress recently allocated approximately $12 billion to the FAA to expedite the modernization of the National Airspace System. By establishing a robust domestic manufacturing base, Indra positions itself not just as a foreign vendor, but as an integrated U.S. defense and aviation contractor. This reduces reliance on overseas production, mitigates potential global shipping disruptions, and ensures that critical infrastructure, such as the digital radios and next-generation radars being built in Olathe, is produced within the United States.
“With this project, we are successfully advancing our strategic plan to grow in the United States and taking a decisive step to strengthen Indra Group’s position in a highly competitive American market… Our investment in Kansas, the creation of more than 200 high-quality American jobs, and the transfer of advanced technology to the U.S. reflect our long-term commitment to America and to the FAA.”
— José Vicente de los Mozos, CEO of Indra Group
Frequently Asked Questions (FAQ)
Where is the new Indra Group USA manufacturing facility located?
The new 118,000-square-foot manufacturing hub is located at the Great Plains Commerce Center in Olathe, Kansas. It complements the company’s existing 40,000-square-foot facility in Overland Park, Kansas.
How many jobs will the new facility create?
According to the company’s press release, the $50 million expansion is expected to create more than 200 new high-quality manufacturing and engineering jobs over the next three years, tripling Indra Group USA’s local workforce.
What kind of equipment will be manufactured at the Olathe site?
The facility will produce critical communication, navigation, and surveillance systems. Key products include next-generation air traffic surveillance radars for the FAA, digital VoIP-capable Indra Park Air radios, and Man-Portable Tactical Air Navigation (MP-TACAN) systems for the U.S. Air Force.
Sources:
Photo Credit: Indra Group
-
Airlines Strategy2 days agoJetBlue Secures $500M Aircraft-Backed Financing to Support Turnaround
-
Technology & Innovation3 days agoDubai Completes World’s First Commercial Vertiport at DXB Airport
-
Route Development6 days agoAustin Launches $1.18B Bond Sale for Airport Expansion
-
Commercial Aviation5 days ago11th Circuit Rules Spirit Airlines Must Pay Withheld TSA Security Fees
-
Airlines Strategy5 days agoLufthansa CityLine Shutdown and Fleet Cuts Amid Fuel and Labor Crisis
