MRO & Manufacturing
Daher Industrializes Thermoplastic Composite Upcycling in Aerospace
Daher accelerates industrial-scale upcycling of thermoplastic composites, recycling aerospace scrap into high-performance materials for aircraft manufacturing.

This article is based on an official press release from Daher.
French aerospace manufacturers Daher has announced a significant acceleration in the industrialization of thermoplastic composite upcycling. According to an official company press release, the group is preparing to supply upcycled materials to manufacturers facing challenges with production ramp-ups, material sovereignty, and decarbonization.
The announcement, made during the JEC World 2026 trade show in Paris, highlights Daher’s transition from research and development to industrial-scale deployment. The company confirmed it is structuring a complete upcycling value chain, capturing scrap material and reintroducing it into new manufacturing cycles.
As part of this initiative, Daher received two JEC Innovation Awards, recognizing its advancements in both aeronautical parts manufacturing and end-of-life aircraft recycling. The company noted that it has spent more than 10 years investing in thermoplastic composites to meet the rigorous demands of modern aeronautical programs.
Transforming Factory Scrap into Technical Materials
The foundation of Daher’s upcycling strategy begins on the factory floor. In its press release, the company detailed a structured process implemented at its Saint-Aignan-de-Grandlieu plant in France’s Loire-Atlantique region, working in tandem with its Shap’in technology center. Production scrap is collected on-site, ground down, and transformed into a semi-finished product.
Currently, Daher reports that 100 percent of its pure carbon polyphenylene sulfide (PPS) scrap is upcycled through this method. The end result is a specialized pellet containing 56 percent carbon fiber. Because the material is derived from continuous fibers that are reprocessed into short fibers, it maintains high mechanical performance, including strong resistance to temperature, moisture, and chemical exposure.
Scaling Up Production Capacity
The industrial scale-up of this process is expected to yield an estimated production capacity of four to eight metric tons of carbon PPS pellets per year. Daher noted in the release that it currently has 1.5 metric tons available for sale and is actively exploring customer applications, including uses outside the traditional aeronautics sector.
Additionally, the company has utilized the same scrap material to develop a filament for additive manufacturing, creating new avenues for 3D printing complex technical parts. A component produced using this new filament was displayed at the company’s JEC World 2026 booth.
Repurposing End-of-Life Aeronautical Structures
Beyond factory scrap, Daher is applying its thermoplastic expertise to retired aircraft components. A notable project, which secured a 2026 JEC Innovation Award, involves a collaboration with Airbus, Toray Advanced Composites, and Tarmac Aerosave.
According to the company statement, this partnership successfully recycled thermoplastic composite panels from a retired A380 aircraft. The panels were cut and reintegrated into the production line to manufacture new parts for the A320neo program. This demonstration underscores the viability of circular manufacturing in commercial-aircraft.
“For more than 10 years, we’ve invested in thermoplastic composites to meet aircraft manufacturers’ requirements in terms of production rates, weight reduction and performance. Today, we are taking a further step by industrializing materials derived from upcycling. This capability allows us to optimize the use of a strategic material, strengthen our material autonomy and open new application opportunities, both in aeronautics and beyond.”
AirPro News analysis
We view Daher’s announcement as a critical indicator of the aerospace industry’s broader shift toward circular economy principles. As supply-chain constraints and material sovereignty remain pressing issues for global manufacturers, the ability to reclaim and reuse high-performance materials like carbon PPS offers a strategic buffer.
Furthermore, the successful integration of upcycled A380 panels into the A320neo production line demonstrates that recycled composites can meet the rigorous safety and performance standards required for commercial flight. If scaled effectively, these upcycling processes could significantly reduce the carbon footprint of aircraft manufacturing while lowering raw material costs.
Frequently Asked Questions
What is thermoplastic composite upcycling?
It is the process of taking scrap or end-of-life thermoplastic composite materials and reprocessing them into new, high-performance materials for manufacturing, rather than discarding them as waste.
How much upcycled material can Daher produce?
According to the company, the scaled-up process has an estimated production capacity of four to eight metric tons of carbon PPS pellets per year, with 1.5 metric tons currently available for sale.
What aircraft are involved in Daher’s recycling project?
Daher partnered with Airbus, Toray Advanced Composites, and Tarmac Aerosave to recycle thermoplastic panels from a retired A380 and use them to produce new parts for the A320neo.
Sources
Photo Credit: Daher
MRO & Manufacturing
MT-Propeller FAA STC Approved for Pilatus PC-12/47G
MT-Propeller’s seven-blade Silent 7 composite propeller receives FAA STC for the Pilatus PC-12/47G, with no engine modifications required.

MT-Propeller Entwicklung GmbH has secured an amended Supplemental Type Certificate (STC) from the Federal Aviation Administration (FAA) to install its seven-blade “Silent 7” composite propeller on the Pilatus PC-12/47G. The approval, issued on June 02, 2026, expands the certified applications for the MTV-47 propeller system without requiring engine modifications.
The company publicly announced the Certification on June 11, 2026. The FAA approval (STC SA02742NY) follows the European Union Aviation Safety Agency (EASA) STC issued on January 22, 2026, and a Transport Canada Civil Aviation (TCCA) Letter of Acceptance from July 31, 2024. The upgrade targets operators seeking improved short-field performance and compliance with stringent European noise Regulations.
Performance and noise reduction metrics
According to MT-Propeller’s official STC data sheet, the MTV-47 installation delivers measurable performance gains for the PC-12/47G. The certified ground roll distance is reduced by approximately 10 percent, while the takeoff distance over a 50-foot obstacle decreases by 15 percent compared to the original four-blade metal propeller. The composite propeller has a maximum diameter of 102.36 inches (260 cm) and an installed weight of 221.8 pounds (100.6 kg), including the spinner.
Noise abatement is a primary feature of the “Silent 7” design. The manufacturer reports an approximate 4 dB(A) reduction in exterior noise levels. Inside the aircraft, cabin noise is reduced by 6 to 7 dB(A), depending on the specific seating location. This acoustic performance allows the PC-12/47G to comply with strict European noise standards, including Germany’s 2010 Landeplatz Lärmschutz Verordnung, enabling unrestricted operations at noise-sensitive airports.
Engine compatibility and North American expansion
The amended STC covers the PC-12/47G alongside previously certified models, including the PC-12, PC-12/45, PC-12/47, and PC-12/47E. The MTV-47 propeller is approved for use with Pratt & Whitney Canada PT6A-67B, PT6A-67P, and PT6E-67XP engines. MT-Propeller emphasized that the installation is a direct bolt-on upgrade requiring no modifications to the existing powerplant.
The FAA certification aligns with MT-Propeller’s recent efforts to expand its support infrastructure in North-America. In April 2026, the company announced the opening of MT-Propeller Canada Inc., a joint venture with AMK Aviation Inc. based in Murillo, Ontario. The new facility is designed to provide enhanced service, spare parts distribution, and field support for North American operators adopting the composite propeller systems.
AirPro News analysis
We note a discrepancy in the performance figures marketed by regional distributors compared to the official certification data. While Finnoff Aviation Products, the exclusive North American distributor for the upgrade, cites a 20 percent reduction in ground roll and a 23 percent reduction in obstacle clearance distance, MT-Propeller’s official June 2026 STC data sheet lists more conservative figures of 10 percent and 15 percent, respectively. Operators evaluating the upgrade should base their operational planning on the certified flight manual supplements rather than distributor marketing materials. The addition of the PC-12/47G to the STC ensures that newer airframes can utilize the seven-blade system, which has become increasingly popular for operators flying into noise-restricted European airfields or backcountry strips requiring maximum short-field performance.
Sources: MT-Propeller STC Data Sheet
Photo Credit: MT-Propeller
MRO & Manufacturing
Honeywell Aerospace Spin-Off Completed June 2026
Honeywell Technologies completed its aerospace spin-off on June 29, 2026, launching Honeywell Aerospace as an independent Nasdaq-listed company.

Honeywell Technologies finalized the spin-off of its aerospace division on June 29, 2026, officially dismantling the historic conglomerate to become a pure-play automation company.
In a press release issued on June 29, 2026, the Charlotte, North Carolina-based company confirmed the completion of the transaction, which establishes Honeywell Aerospace as an independent, publicly traded entity. The milestone concludes a multi-year portfolio transformation that began in 2023 and previously saw the separation of Solstice Advanced Materials.
Financial restructuring and market debut
Concurrent with the aerospace spin-off, Honeywell Technologies executed a 1-for-2 reverse stock split. According to reporting by Benzinga, the reverse split reduced the company’s issued and outstanding shares from approximately 634 million to roughly 317 million. The company also reduced its authorized common shares from 2 billion to 1 billion.
Honeywell Aerospace shares were distributed at a 1-for-2 ratio to Honeywell Technologies shareowners of record as of June 15, 2026. The newly independent aerospace supplier commenced trading on the Nasdaq Stock Market under the ticker symbol “HONA,” while the legacy automation business continues to trade under the “HON” ticker.
Strategic shift to pure-play automation
The corporate restructuring effort was initiated in 2023. Honeywell communicated its intention to spin off its advanced materials business in October 2024, followed by the February 2025 announcement detailing the separation of its automation and aerospace divisions. The board of directors formally set the record date and expected timing for the final spin-off on June 5, 2026.
Vimal Kapur, chairman and chief executive officer of Honeywell Technologies, described the completion as a defining moment for the company.
“With the completion of this separation, we have successfully transformed Honeywell into three independent, industry-leading companies: Honeywell Technologies, Honeywell Aerospace and Solstice Advanced Materials. Each company is built around a distinct strategy with greater focus and financial flexibility to pursue a long-term growth agenda,” Kapur stated in the press release.
To reflect its new operational focus on the building, industrial, and process sectors, Honeywell Technologies will file a Current Report on Form 8-K with the U.S. Securities and Exchange Commission. According to StreetInsider, this filing will present the former aerospace and advanced materials businesses as discontinued operations and provide recast historical financial data for fiscal years 2024, 2025, and the first quarter of 2026.
AirPro News analysis
The dissolution of the Honeywell conglomerate reflects a broader aerospace and industrial sector trend favoring specialized, pure-play operations over diversified holding companies. By isolating the aerospace division, Honeywell Aerospace can now pursue targeted capital allocation and mergers and acquisitions specific to aviation manufacturing and supply chain demands. For the legacy automation business, shedding the capital-intensive aerospace unit provides a clearer value proposition for investors focused on industrial technology and building automation. We expect the newly independent aerospace entity to face immediate scrutiny regarding its supply-chain resilience and production ramp-up capabilities as it operates without the financial buffer previously provided by the broader conglomerate.
Sources: Honeywell Technologies
Photo Credit: Nasdaq
MRO & Manufacturing
SeAH Besteel Opens Texas Superalloy Plant in H2 2026
SeAH Superalloy Technologies’ Temple, Texas facility will produce 6,000 tons of nickel-based superalloys annually starting H2 2026.

SeAH Besteel Holdings is accelerating its transition into the advanced aerospace materials sector with the upcoming completion of a new nickel-based superalloy manufacturing facility in Temple, Texas. Announced in a June 24, 2026 press release, the production hub operated by U.S. subsidiary SeAH Superalloy Technologies is scheduled to begin operations in the second half of 2026.
The facility represents a strategic pivot for South Korea’s largest special steelmaker to establish a localized supply chain for North American aerospace and defense manufacturers. By positioning production within the Central Texas advanced manufacturing corridor, the company aims to capitalize on industry-wide reshoring initiatives.
Facility specifications and production capabilities
The 45-acre Temple facility will have an annual production capacity of 6,000 tons of specialty materials. Production will focus on master alloys, additive manufacturing (AM) powders, and nickel-based superalloys required for high-stress aerospace applications.
The project stems from a $155.3 million total investment approved by the SeAH Besteel Holdings board in May 2024. The Office of the Texas Governor subsequently announced the facility agreement in July 2024, noting an estimated initial construction cost of $110 million.
Recent hiring activity indicates the plant is nearing operational readiness. According to reporting by BusinessKorea, SeAH Superalloy Technologies completed recruitment for core technical personnel in May 2026. The hiring of metal chemists responsible for alloy composition analysis signaled that the facility’s melting furnace had entered the trial-run stage. SeAH Superalloy Technologies Chief Executive Officer Michael King stated the project remains “on track, on time, and under budget.”
Expanding North American aerospace integration
The Texas hub builds upon the company’s existing footprint in the commercial aviation supply chain. SeAH currently holds aerospace certifications from The Boeing Company, Airbus SE, and Lockheed Martin Corporation.
In December 2025, subsidiary SeAH Aerospace & Defense secured a Long-Term Agreement (LTA) with Boeing to supply high-strength aluminum alloy materials for aircraft fuselages and wings starting in 2026. The localized production capability in Texas is designed to support similar direct-supply pipelines for Original Equipment Manufacturers (OEMs).
A representative for the parent company noted in the press release that the organization is “transcending its identity as a traditional special steelmaker to leap forward as an advanced materials platform driving the future of the global aerospace industry.”
AirPro News analysis
We view SeAH’s physical expansion into Central Texas as a calculated response to the aerospace industry’s broader push for supply chain resilience. OEMs are increasingly prioritizing localized material sourcing to mitigate the logistical vulnerabilities exposed over the past five years.
While SeAH has not officially confirmed contract volumes with specific commercial space operators in its corporate releases, industry analysts widely anticipate the company will supply specialty alloys to major U.S. space entities like SpaceX. The demand for materials capable of withstanding extreme temperatures in orbital and suborbital applications aligns directly with the capabilities of the new Temple facility. Establishing a domestic U.S. footprint is often a prerequisite for securing sensitive defense and space contracts, positioning SeAH to compete directly with established North American alloy producers.
Sources: SeAH Besteel Holdings
Photo Credit: SeAH Besteel Holdings
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