MRO & Manufacturing
2026 Aviation Aftermarket Faces Supply Chain and Aging Fleet Challenges
Locatory.com reports high demand for legacy aircraft parts amid OEM delays and aging fleets, with shortages in basic fasteners impacting maintenance.

The global aviation aftermarket in 2026 continues to navigate a complex landscape defined by structural supply chain constraints, aging fleets, and delayed deliveries of next-generation aircraft. As airlines are forced to extend the lifecycles of their existing fleets, the demand for aftermarket parts has surged to unprecedented levels, placing immense pressure on maintenance providers and procurement teams.
A recent market overview published by Locatory.com on March 6, 2026, analyzes marketplace search data from February 2026 to highlight critical trends in aircraft parts availability. The data reveals sustained demand for legacy narrow-body engine components, high search volumes for Auxiliary Power Units (APUs), and a paradoxical shortage of basic structural hardware. By synthesizing this data with broader macroeconomic indicators, a clear picture emerges of an industry adapting to prolonged supply chain stress.
The Macroeconomic Drivers of Aftermarket Demand
OEMs Delays and Aging Fleets
To contextualize the Locatory.com data, it is essential to understand the macroeconomic factors driving the current demand for aircraft parts. The inability of major Original Equipment Manufacturers (OEMs) to meet delivery targets has created a severe bottleneck across the aviation sector. According to a late-2025 report by the International Air Transport Association (IATA) cited in the market research, delivery shortfalls of new aircraft reached at least 5,300 units. Furthermore, the industry order backlog surpassed 17,000 aircraft, which equates to nearly 12 years of current production capacity.
Because of these delayed entries into service for next-generation aircraft, particularly those powered by LEAP and Pratt & Whitney engines, airlines are keeping older planes flying longer. The IATA data indicates that the average global fleet age has risen to 15.1 years. This aging profile requires more frequent and extensive maintenance, adding an estimated $3.1 billion in additional maintenance costs for the industry and heavily straining Maintenance, Repair, and Overhaul (MRO) providers.
Locatory.com February 2026 Market Data Insights
Legacy Engines and Complex Systems
Locatory.com’s analysis of its “Top 50 most-searched” and “Top 50 hardest-to-find” parts provides a real-time snapshot of supply chain pressure points. Search activity is heavily concentrated on propulsion systems for legacy narrow-body aircraft, specifically the CFM56 engine family. The company recorded high demand for critical rotating components, such as High-Pressure Compressor Stage 1-2 spools and HPT disks, alongside fuel system components and starter assemblies. This confirms that legacy fleets will remain in service longer, requiring ongoing, heavy maintenance investments.
Additionally, APUs saw significant search activity. The Locatory.com report highlights the importance of APU reliability during ground cycles, particularly in winter operations where preheating and electrical loads exacerbate wear. Electrical power systems, including integrated drive generators and hydraulic pumps, as well as avionics like weather radar components, were also heavily sought after by procurement teams.
The Fastener Shortage Paradox
While demand is concentrated on complex systems, the list of the hardest-to-source parts reveals a different structural bottleneck. Supply chain constraints are not limited to high-value rotables or advanced avionics.
According to the Locatory.com market data, many of the most difficult items to procure are basic structural fasteners and hardware items, such as AN and NAS series fasteners.
This creates a paradox where multi-million dollar commercial aircraft face potential groundings due to severe shortages of basic screws and washers. Complex systems supporting regional aircraft, such as Embraer E-Jet FADECs and fuel modules, also appeared frequently on the shortage list, proving that regional operations face similar constraints to large commercial fleets.
Strategic Shifts in Procurement
Used Serviceable Material (USM) and Digitalization
With new OEM parts facing long lead times and high costs, the secondary market has become a central strategy rather than a fallback. The Used Serviceable Material (USM) market, comprising parts harvested from retired aircraft, inspected, and certified for reuse, is experiencing robust growth. Industry trends show USM is now viewed as a critical lever for operational reliability, sustainability, and cash preservation.
The complexity of sourcing parts has also led to an increased reliance on digital marketplaces and data analytics. In early 2025, Locatory.com launched transformative features providing unlimited access to detailed price histories and reference data. These tools empower procurement teams to bypass obscure databases and make smarter, faster, data-driven decisions.
AirPro News analysis
We observe that the current aviation supply chain is experiencing a “David and Goliath” scenario. The fact that basic structural fasteners are among the hardest parts to find underscores the extreme fragility of the aerospace ecosystem. The ripple effect of OEM delays is directly fueling this aftermarket boom. As airlines spend billions more on maintenance to keep older planes airworthy, real-time visibility into parts demand and pricing history has transitioned from a luxury to an operational necessity. MROs and airlines that fail to adopt digital procurement strategies and USM integration will likely face increased AOG (Aircraft on Ground) situations in the coming years.
Frequently Asked Questions (FAQ)
What is driving the high demand for aircraft parts in 2026?
The primary drivers are severe delivery delays from major aircraft manufacturers and an aging global fleet. With a backlog of over 17,000 new aircraft, airlines are forced to fly older planes longer, which requires more frequent and costly maintenance.
Which aircraft parts are currently the hardest to find?
According to Locatory.com’s February 2026 data, there is a paradoxical shortage of basic structural hardware, such as AN and NAS series fasteners. Additionally, complex systems for regional aircraft, like Embraer E-Jet FADECs and fuel modules, are highly constrained.
What is Used Serviceable Material (USM)?
USM refers to aircraft parts that have been harvested from retired or dismantled aircraft, rigorously inspected, and certified for reuse. It has become a vital sourcing strategy to bypass long OEM lead times and reduce maintenance costs.
Sources: Locatory.com
Photo Credit: Locatory
MRO & Manufacturing
Textron Aviation Earns CASA Part 145 Approval in Australia
Textron Aviation secures CASA Part 145 certification for three Australian service centers supporting 1,400+ aircraft.

Textron Aviation has secured Part 145 approval from Australia’s Civil Aviation Safety Authority (CASA), authorizing the manufacturer to provide factory-direct maintenance and overhaul services across its three company-owned Australian facilities.
Announced in a press release on August 26, 2026, the certification establishes one of the most comprehensive original equipment manufacturer (OEM) support networks in the country. The approval covers Textron Aviation service centers in Melbourne, Perth, and the Gold Coast, enabling the company to support a regional fleet of more than 1,400 Cessna, Beechcraft, and Hawker aircraft.
Expanding the Asia-Pacific footprint
The CASA Part 145 certification represents the culmination of a multi-year expansion strategy in the Asia-Pacific market. On January 6, 2020, Textron Aviation acquired Australian maintenance, repair, and overhaul (MRO) provider Premiair Aviation Maintenance.
The manufacturer officially rebranded the acquired facilities to Textron Aviation Australia on June 12, 2024, integrating them into a global network that includes more than 300 authorized service facilities and over 40 mobile service units.
Earlier this year, on May 5, 2026, the company opened a purpose-built, 35,000-square-foot service center at Essendon Fields Airport in Melbourne. This new facility more than doubled the company’s previous maintenance capacity in the city, setting the stage for the regulatory approval required to operate as a fully certified OEM maintenance organization.
Factory-direct service capabilities
With the regulatory approval now in place, Textron Aviation can perform a wider range of services directly rather than relying on third-party MRO providers. The CASA Part 145 certificate verifies that the company’s maintenance organization meets Australia’s stringent aviation safety and quality standards.
The authorization permits the facilities to conduct routine maintenance, complex modifications, and full overhauls. It also enhances the company’s ability to dispatch aircraft-on-ground (AOG) support for operators experiencing unscheduled maintenance events across the continent.
AirPro News analysis
We view this regulatory milestone as a critical step in Textron Aviation’s strategy to capture more aftermarket revenue while tightening its relationship with Asia-Pacific operators. By bringing former third-party MRO operations fully under the corporate umbrella and securing the necessary CASA approvals, the manufacturer ensures that Australian owners of Cessna, Beechcraft, and Hawker aircraft remain within the factory service ecosystem. This localized, factory-direct model reduces downtime for operators and provides Textron Aviation with a stable, long-term revenue stream in a geographically isolated but highly active business aviation market.
Sources: Textron Aviation
Photo Credit: Textron Aviation
MRO & Manufacturing
Electra Invests $850M in Ohio Plant for EL9 Aircraft
Electra commits $850M to build an EL9 hybrid-electric aircraft facility in Springfield, Ohio, targeting 400 aircraft per year.

Electra has committed $850 million to build its first scaled manufacturing facility in Springfield, Ohio, where the company will produce its EL9 Ultra Short hybrid-electric aircraft. The investment is projected to generate 1,975 jobs in Clark County and marks the transition of the nine-passenger aircraft from development to commercial production.
Announced on July 21, 2026, at the Farnborough International Airshow, the agreement with JobsOhio and state officials places the new plant at AirPark Ohio, adjacent to the Springfield-Beckley Municipal Airport. The EL9, which traces its origins to a Massachusetts Institute of Technology (MIT) class project, utilizes blown-lift technology to operate from unconventional spaces.
Production capacity and regional impact
The Springfield facility will initially support a production rate of 400 aircraft per year. Electra plans to eventually double this capacity to 800 airframes annually as the program matures and market demand dictates.
Ohio Governor Mike DeWine highlighted the state’s historical ties to aviation and its current focus on advanced air mobility (AAM) manufacturing.
“Ohio is where flight began, and the Dayton-Springfield area has become the national epicenter for advanced air mobility,” DeWine stated in a press release. “Electra’s decision to bring nearly 2,000 new jobs to Springfield will be transformative for Clark County.”
Electra CEO Marc Allen emphasized the importance of the Ohio site selection for the program’s next phase, noting the region’s established aerospace and defense ecosystem.
“This agreement is the moment that our vision moves from demonstration into reality,” Allen said. “In Springfield and Clark County, we found the rare combination this next era requires: a ready site, a skilled workforce, a deep aerospace and defense ecosystem, and state and local leaders with the commitment and vision to build it with us.”
Aircraft capabilities and recent milestones
The EL9 Ultra Short is designed to carry nine passengers and requires a minimum runway length of just 150 feet for takeoff and landing. Electra refers to this operational model as “Direct Aviation,” targeting point-to-point transport using infrastructure such as parking lots, barges, and sports fields rather than traditional airport runways.
The aircraft’s development has accelerated in recent weeks. On July 10, 2026, Electra reached an initial certification milestone with the Federal Aviation Administration (FAA). Five days later, the manufacturer finalized an agreement with Safran to develop and produce the TG600 Turbogenerator, which will power the EL9.
An August 25, 2026, feature published by MIT News detailed the aircraft’s academic roots, noting its evolution from a classroom concept to a fully funded commercial program.
AirPro News analysis
We view Electra’s $850 million manufacturing commitment as a critical indicator of maturity in the hybrid-electric aviation sector. While much of the advanced air mobility industry has focused on electric vertical takeoff and landing (eVTOL) designs, Electra’s blown-lift, fixed-wing approach offers a distinct payload and range profile while still minimizing infrastructure requirements. Securing a dedicated production facility with substantial state backing suggests the company is successfully navigating the transition from prototyping to industrialization, a phase that has historically challenged new aerospace entrants.
Sources: MIT News, Electra Newsroom
Photo Credit: Electra
MRO & Manufacturing
GE Aerospace CNC Apprenticeship Graduates 80 in First Year
GE Aerospace marks one year of its Wilmington, NC CNC machinist apprenticeship, graduating 80+ participants trained to produce jet engine components.

GE Aerospace announced on August 25, 2026, that more than 80 participants have graduated from its Computer Numerical Control (CNC) machinist apprenticeship program in Wilmington, North Carolina, during the initiative’s first year of operation. The milestone highlights the manufacturer’s ongoing efforts to alleviate aerospace supply chain constraints by accelerating the training of skilled labor for critical jet engine component production.
In a press release issued to mark the program’s anniversary, GE Aerospace detailed that the eight-week training pipeline was developed in partnership with Cape Fear Community College (CFCC). The initiative supports the production of precision core engine parts, including blisks, spools, and high-pressure turbine disks, which are currently in high demand across both commercial and military aviation sectors.
Workforce development and training structure
The apprenticeship model condenses the initial skills acquisition phase into an eight-week window. Participants undergo five weeks of intensive instruction at CFCC facilities before moving to the GE Aerospace plant floor for applied training. The curriculum is designed to transition individuals with no prior aviation manufacturing experience into capable CNC machinists. The program is also supported by funding from North Carolina’s NCEdge initiative.
Mark Moon, the GE Aerospace site leader in Wilmington, stated that the program is essential for growing the local workforce required to deliver critical engine parts to customers. The initiative targets candidates from diverse professional backgrounds who are looking to enter the aerospace manufacturing sector.
“I joined the apprenticeship program to pursue a new career path and create a better future for myself and my family. It’s a great way to step into this field where you can thrive and make a career out of it,” said Joseph Knox, a recent graduate of the program.
Broader manufacturing investments
The Wilmington apprenticeship program operates within the context of a $1 billion U.S. manufacturing investment planned by GE Aerospace for 2026. Of that total, the company allocated $160 million to its North Carolina facilities, with $60 million specifically directed to the Wilmington site to expand capacity and upgrade equipment.
The educational partnership builds on prior philanthropic investments in the region. The GE Aerospace Foundation awarded a $100,000 grant to CFCC in 2024 to support machining bootcamps and scholarships. Additionally, the foundation donated $500,000 in 2025 to the Manufacturing Institute’s Heroes MAKE America initiative. CFCC President Jim Morton noted that the collaboration illustrates the function of community colleges in building the talent pipelines necessary to support regional economic and industrial expansion.
AirPro News analysis
We view the rapid scaling of the Wilmington apprenticeship program as a direct response to the persistent skilled labor shortages bottlenecking global engine production and maintenance, repair, and overhaul (MRO) networks. By vertically integrating the training process and partnering directly with local educational institutions, original equipment manufacturers (OEMs) like GE Aerospace can bypass traditional, slower labor acquisition methods. The specific focus on CNC machining for high-pressure turbine disks and blisks targets the exact components that have historically paced engine delivery schedules and constrained aftermarket support.
Sources: GE Aerospace
Photo Credit: GE Aerospace
-
Technology & Innovation6 days agoSkyband Systems M100 LRU Validates GNSS Jamming Protection
-
MRO & Manufacturing5 days agoBoeing SPEEA Engineers Reject Contract, Authorize Strike
-
Military Technology5 days agoSaab Unveils A3-001 Supersonic Stealth Drone Concept
-
Business Aviation5 days agoFTAI Aviation Closes $2B Warehouse Financing for 2026 SPV
-
Business Aviation5 days agoSyberJet SJ30-2 Sets Transcontinental Speed Record
