MRO & Manufacturing
Toray Achieves NCAMP Qualification for 3960 Prepreg System
Toray’s 3960 prepreg system with TORAYCA™ T1100G fiber gains NCAMP qualification, streamlining FAA certification for aerospace and defense manufacturers.

This article is based on an official press release from Toray Composite Materials America, Inc.
Toray Secures NCAMP Qualification for Next-Gen 3960 Prepreg System
Toray Composite Materials America, Inc. has officially announced that its advanced 3960 prepreg system has achieved qualification from the National Center for Advanced Materials Performance (NCAMP). The announcement, made on February 4, 2026, marks a significant milestone for the aerospace and defense sectors, offering manufacturers a streamlined path to certifying high-performance composite parts.
The newly qualified system pairs Toray’s TORAYCA™ T1100G Intermediate Modulus Plus (IM+) carbon fiber with its highly toughened 3960 epoxy resin. According to the company, this specific combination is designed to meet the rigorous demands of next-generation aircraft, launch vehicles, and satellites. By securing inclusion in the NCAMP database, Toray allows original equipment manufacturers (OEMs) to utilize validated material data, significantly reducing the time and capital required for Federal Aviation Administration (FAA) certification.
Technical Specifications and Performance
The 3960 prepreg system represents a technical evolution over legacy aerospace materials. The system is now procurable under the specification NMS 397. Toray’s press release highlights that the system was developed to optimize the performance of the T1100G fiber, which offers a unique balance of high tensile strength and high modulus (stiffness), properties that have historically required engineering trade-offs.
Key technical characteristics of the system include:
- Fiber Architecture: Utilizes TORAYCA™ T1100G, an Intermediate Modulus Plus fiber that provides superior structural efficiency compared to standard T800S fibers.
- Resin Chemistry: The 3960 epoxy resin is a 350°F (177°C) cure system formulated for high toughness.
- Damage Tolerance: The system is engineered to resist impact damage and maintain mechanical integrity in hot and wet environments, a critical requirement for primary aerospace structures.
- Manufacturing Compatibility: The qualification covers data generated for Automated Fiber Placement (AFP), enabling high-speed, robotic manufacturing of large composite structures like wings and fuselages.
“Achieving NCAMP qualification for our next-generation prepreg system is a significant milestone for Toray and reinforces our commitment to delivering high-performance composite materials.”
, Jeff Cross, Principal Director of Defense Programs at Toray Composite Materials America
Strategic Impact of NCAMP Qualification
The National Center for Advanced Materials Performance (NCAMP) works in conjunction with the FAA to create shared material property databases. Without this shared data, aerospace manufacturers typically face a burden of 18 to 24 months and millions of dollars in testing to prove a material’s safety to regulators.
By achieving this qualification, Toray effectively democratizes access to top-tier aerospace materials. Manufacturers can now “pull” the approved design allowables for the 3960 system directly from the NCAMP database. Jeff Cross, Principal Director of Defense Programs at Toray, emphasized the commercial value of this achievement in the company’s statement.
“This qualification provides aerospace and defense manufacturers with a reliable, FAA-recognized material system that reduces certification risk and accelerates time to market.”
, Jeff Cross, Principal Director of Defense Programs at Toray Composite Materials America
AirPro News Analysis
The qualification of the 3960/T1100G system is likely to have immediate implications for the U.S. Army’s Future Vertical Lift (FVL) ecosystem and the emerging Advanced Air Mobility (AAM) sector. In 2022, Toray and Bell Textron announced a collaboration specifically aimed at generating this NCAMP dataset. The successful completion of this qualification suggests that the material supply chain is now ready to support full-rate production for next-generation tiltrotors and high-speed helicopters.
Furthermore, the inclusion of Automated Fiber Placement (AFP) data is critical. As defense and commercial airframers move toward higher production rates, the ability to use robotic layup processes with pre-certified materials removes a major bottleneck in the manufacturing supply chain. This development positions Toray to capture significant market share in programs where weight reduction and damage tolerance are non-negotiable.
Sources
Photo Credit: Toray Composite Materials America
MRO & Manufacturing
Marshall Aerospace Sale to Aurelius Group Announced
Marshall Group agrees to sell Marshall Aerospace to Aurelius Group, with deal completion targeted for late September 2026.

Marshall Group has entered into an agreement to sell its Marshall Aerospace subsidiary to European private equity firm Aurelius Group, resolving long-standing uncertainty over the maintenance and engineering provider’s future following the loss of its primary military contract and the impending closure of its historic airfield.
The planned acquisition, announced on September 2, 2026, marks a major transition for the Cambridge-based aviation firm. According to Cambridge News, the transaction is currently undergoing review by the UK government under the National Security and Investment Act. The deal also requires approval from Marshall Group shareholders and Austrian antitrust regulators, with a filing submitted to the Austrian Federal Competition Authority on the day of the announcement. Completion is targeted for late September 2026.
Operational pressures and relocation challenges
The sale follows a period of significant disruption for Marshall Aerospace. The company’s core business was heavily impacted when the UK Royal Air Force retired its fleet of Lockheed Martin C-130J Super Hercules aircraft in favor of the Airbus A400M, as reported by Aviation Week.
Compounding the loss of the maintenance work, Marshall Aerospace faced an impending deadline to vacate its long-time headquarters. On June 3, 2026, Marshall Group sold the 700-acre Cambridge East site, which includes Cambridge City Airport (CBG), for housing development. AeroMorning reported that the company is required to vacate the premises by mid-2029.
Initial plans to relocate the aerospace division to Cranfield University in Bedford were previously abandoned. A company spokesperson told Cambridge News that the proposed move was deemed unaffordable, with AeroMorning estimating the relocation costs at £100 million.
Corporate restructuring and regulatory steps
The divestment of Marshall Aerospace aligns with a broader restructuring strategy by its parent company. Following several years of financial losses, Marshall Group has systematically sold off non-core assets over the past 18 months, including its Advanced Composites, Land Systems, and Fleet Solutions divisions, along with its automotive retail arm in 2022.
A spokesperson for Marshall Aerospace stated that the group had been exploring options to secure a stable future for the aerospace division’s personnel and operations. The spokesperson noted that Aurelius Group is positioned to support the business through its next development phase.
The specific acquiring entity is AURELIUS Investment Lux Alpha S.à.r.l. The Austrian Federal Competition Authority confirmed receipt of the merger control filing on September 2, 2026, a necessary step before the transaction can close.
AirPro News analysis
We view the sale of Marshall Aerospace to Aurelius Group as a necessary resolution to a compounding series of operational hurdles. The simultaneous loss of the domestic Lockheed Martin C-130J Super Hercules sustainment contract and the loss of a physical operating base created an untenable capital requirement for the family-owned Marshall Group. By transferring ownership to a private equity firm, the aerospace division gains access to the capital required to fund a new facility before the mid-2029 eviction deadline at Cambridge City Airport (CBG). Aurelius will now bear the burden of securing a new operating location while attempting to diversify the maintenance provider’s customer base beyond legacy UK defense contracts.
Sources: Cambridge News
Photo Credit: Marshall Aerospace
MRO & Manufacturing
Bombardier Defends US Footprint After Trump Ban Threat
Bombardier cites $2.5B in annual U.S. supplier spending after Trump threatened to ban its aircraft sales in America.

Bombardier Inc. has publicly detailed its multi-billion-dollar economic footprint in the United States following a September 7, 2026, social media declaration by U.S. President Donald Trump threatening to ban the Canadian manufacturer’s aircraft sales in the country.
The corporate defense, issued via an official press release, arrived hours before a new round of Canadian retaliatory tariffs on U.S. goods took effect on September 8, 2026. The timing underscores the increasing vulnerability of highly integrated cross-border aerospace supply chains to ongoing political and trade disputes.
Defending the U.S. manufacturing footprint
In its September 7 statement, Bombardier emphasized its reliance on and contribution to the American aerospace sector. The manufacturer reported spending over $2.5 billion annually with U.S. suppliers. This supply chain encompasses approximately 2,800 American companies spread across 47 states.
Bombardier noted it maintains a direct employment presence in more than 20 U.S. states and is actively expanding its footprint, with plans to inaugurate a new facility in Fort Wayne, Indiana, later in the year.
“The American aerospace industry is a clear winner on trade and exports. Bombardier is a strong contributor to the sector, creating tens of thousands of jobs across the United States,” the company stated.
The manufacturer also highlighted that its aircraft rely heavily on U.S. technology, noting they are built with American-made components including engines, avionics, and other key systems.
Escalating cross-border trade tensions
The Bombardier statement was a direct response to President Trump, who utilized the Truth Social platform on September 7 to demand the company shift its manufacturing to U.S. soil. According to reporting by Forbes, the president threatened to halt the company’s access to the American market, writing, “NO MORE SELLING BOMBARDIER IN THE UNITED STATES.”
Trump asserted that the manufacturer must build domestically and stop treating the U.S. like a “piggybank,” estimating that over 50% of Bombardier’s revenue originates from American buyers.
This confrontation follows earlier aerospace-related trade friction. Earlier in 2026, Trump accused the Canadian government of intentionally delaying the certification of U.S.-manufactured Gulfstream Aerospace Corporation jets to protect Bombardier’s domestic market share. Transport Canada subsequently certified the Gulfstream aircraft in February 2026. Canadian officials maintained that the timeline was dictated by standard regulatory compliance and safety reviews rather than political interference.
AirPro News analysis
While political rhetoric regarding cross-border aerospace trade is escalating, the practical execution of a unilateral ban on Bombardier aircraft sales in the United States faces significant structural hurdles. Aircraft certification and operational approval in the U.S. fall under the jurisdiction of the Federal Aviation Administration (FAA). The FAA evaluates aircraft based on strict safety, design, and airworthiness standards. Currently, there is no established regulatory mechanism that allows the executive branch to decertify or ban a foreign-manufactured aircraft solely on the basis of trade policy or manufacturing location.
We also note that the highly integrated nature of aerospace manufacturing complicates any targeted trade restrictions. Because Bombardier sources over $2.5 billion in components from U.S. suppliers, any restriction on Bombardier airframes would directly impact the revenue of the American companies providing the engines, avionics, and subsystems for those aircraft.
Sources: Bombardier, Forbes
Photo Credit: Bombardier
MRO & Manufacturing
GE Aerospace Invests $300M in Singapore MRO Expansion
GE Aerospace commits up to $300M through 2029 to expand Singapore MRO ops with an AI Center of Excellence and LEAP engine repair lines.

GE Aerospace has committed up to US$300 million between 2025 and 2029 to expand its commercial aircraft engine MRO operations in Singapore, building upon an initial US$11 million facility upgrade. The multi-year investment introduces an AI Center of Excellence and dedicated module repair lines for CFM International LEAP engines.
Announced in a series of press releases from the manufacturers and the Singapore Economic Development Board (EDB), the expansion reinforces the city-state as GE Aerospace’s largest global component repair hub. The Singapore facilities currently process more than 60 percent of the company’s global repair volumes and employ approximately 2,000 personnel across three plants.
Smart Factory foundation and technological integration
The modernization effort began on February 20, 2024, when GE Aerospace and the EDB announced an initial US$11 million (SGD$15 million) investment to transform the Seletar Aerospace Park facility into a “Smart Factory.” This foundational phase integrated additive manufacturing, robotics, and Internet of Things (IoT) technologies into commercial jet engine repair processes.
The initial upgrades targeted turnaround times and component quality for global operators of GEnx, CFM56, and CF34 engines. EDB Executive Vice President Tan Kong Hwee stated the partnership validates Singapore’s competitive edge as a global node for aerospace manufacturing and MRO.
The US$300 million expansion and AI Center of Excellence
On February 3, 2026, GE Aerospace significantly scaled its Singapore footprint by announcing a US$300 million follow-on investment plan. A ribbon-cutting ceremony the following day marked the opening of a new module repair facility at Seletar Aerospace Park.
The 2026 expansion establishes an AI Center of Excellence focused on developing automated digital inspection and predictive maintenance technologies for MRO and on-wing support services. The facility also adds specialized repair capabilities for CFM LEAP-1A and LEAP-1B High-Pressure Turbine (HPT) modules and introduces a dedicated line for REACH-compliant coatings.
“This thriving partnership, and our new $300 million investment, will usher in breakthrough capabilities to improve Maintenance, Repair and Overhaul services that keep our customers flying,”
The quote above was provided by Mohamed Ali, President & CEO of Commercial Engines & Services for GE Aerospace. Iain Rodger, Managing Director of GE Aerospace Component Repair Singapore, noted that the application of predictive maintenance and automated inspections makes repairs more predictable in both time and cost, ultimately improving safety and durability outcomes.
AirPro News analysis
We view the scale of the 2026 investment as a direct response to the operational demands of the maturing CFM LEAP fleet. CFM International is a 50/50 joint business between GE Aerospace and Safran Aircraft Engines. As LEAP engines enter their first major shop visit cycles, MRO capacity has become a critical bottleneck for global airlines. By injecting AI and automated digital inspections into its largest component repair hub, GE Aerospace is attempting to industrialize the MRO process to match the volume and precision required by next-generation high-pressure turbine airfoils. The transition from a US$11 million technology pilot in 2024 to a US$300 million industrial rollout in 2026 indicates that the initial Smart Factory concepts yielded tangible turnaround time improvements that the manufacturer now intends to scale across its global aftermarket network.
Sources: Singapore Economic Development Board
Photo Credit: Singapore Economic Development Board
-
Commercial Aviation3 days agoBoeing 767-300 Runway Excursion at Miami Airport Sept 2026
-
Airlines Strategy6 days agoSouthwest Airlines to Launch First Airport Lounges in 2027
-
Technology & Innovation6 days agoArcher Aviation Launches No Roads eVTOL Tour Ahead of LA28
-
UAV & Drones6 days agoNAVAIR Issues RFI for Carrier-Based Autonomous Combat Drone
-
Commercial Aviation5 days agoAmerican Airlines Launches Retrofitted Boeing 777-300ER
