MRO & Manufacturing
RTX Boosts PCB Production with AI Quality Control in Puerto Rico
RTX integrates AI inspection at its Puerto Rico facility, increasing PCB output by 14% and halving defects while reducing inspection time.

RTX Deploys AI Quality Control in Puerto Rico, Boosting Output and Precision
On February 10, 2026, RTX (formerly Raytheon Technologies) announced a significant leap in manufacturing efficiency at its Collins Aerospace facility in Santa Isabel, Puerto Rico. The aerospace giant has successfully integrated artificial intelligence into its quality control processes, specifically targeting the production of printed circuit boards (PCBs). According to the company, this initiative has resulted in double-digit increases in production output and a substantial reduction in defect rates.
The Santa Isabel facility, now designated as a “lighthouse” site for RTX’s global operations, serves as a proving ground for digital technologies. By implementing AI-enabled automated optical inspection (AOI) systems, the factory aims to overcome the inherent limitations of human inspection when dealing with the microscopic complexity of modern aviation electronics.
The Challenge of Microscopic Precision
Printed circuit boards are the nervous system of modern aircraft, controlling everything from navigation to engine performance. A single board, often no larger than a standard sheet of paper, contains thousands of minute components. Ensuring 100 percent compliance with strict aviation standards is a monumental task for human inspectors.
Jorge Vazquez, the site leader at the Collins Aerospace facility in Santa Isabel, highlighted the difficulty of manual verification in the company’s announcement:
“Imagine ensuring 100 percent compliance with standards, on thousands of components. It’s almost impossible for the human eye alone.”
Jorge Vazquez, Site Leader, Collins Aerospace Santa Isabel
To address this, the facility has deployed computer vision systems that scan boards with speed and accuracy that exceed human capabilities. RTX reports that the AI system acts as a “tireless quality control expert,” identifying missing, misaligned, or incorrect components instantly.
Operational Impact by the Numbers
The integration of these digital tools has yielded measurable operational improvements. According to data released by RTX, the Santa Isabel facility has recorded the following metrics since the implementation of the new systems:
- Output Increase: Production output has risen by 14 percent.
- Inspection Speed: The time required to inspect a single board has dropped from 30 minutes to 10 minutes.
- Defect Reduction: The rate of “escapes,”, defects that leave the factory floor, has been cut in half.
The “Connected Factory” and Future Tech
The advancements in Puerto Rico are part of RTX’s broader “Connected Factory” initiative. This strategy involves linking systems, machinery, and products via a proprietary data platform to identify bottlenecks across the company’s global footprint. The Santa Isabel site previously introduced a “Smart Line” in 2019, a fully automated production line that laid the groundwork for the current AI integration.
Real-Time Location Services
Beyond optical inspection, the facility is currently rolling out Real-Time Location Services (RTLS). This technology functions similarly to consumer tracking devices, such as AirTags. By attaching tags to individual circuit boards, factory managers can monitor the flow of materials through the production line in real-time.
This system eliminates the need for manual scanning, which RTX notes is often slow and prone to error. The data gathered allows for immediate workflow adjustments, further streamlining the manufacturing process.
AirPro News Analysis
The designation of the Puerto Rico facility as a “lighthouse” site suggests that RTX intends to standardize these AI-driven methodologies across its global manufacturing network. In the high-stakes aerospace sector, where supply chain delays can ground fleets, the ability to reduce inspection time by 66% (from 30 to 10 minutes) represents a critical competitive advantage.
Furthermore, the shift toward AI-assisted inspection addresses a common industry challenge: the cognitive fatigue associated with repetitive, high-precision tasks. By offloading the visual scanning to computer vision algorithms, human operators are freed to focus on complex problem-solving and process improvement, a shift that aligns with the broader Industry 4.0 trend of augmenting rather than replacing the skilled workforce.
Sources
Photo Credit: RTX
MRO & Manufacturing
JAL and Donecle Launch Autonomous Drone Aircraft Inspections
Japan Airlines and Donecle begin autonomous drone exterior inspections using manufacturer-approved technology in a Japan-first MRO initiative.

Japan Airlines Co., Ltd. (JAL) and robotics firm Donecle have launched a joint verification project to conduct aircraft exterior inspections using fully autonomous drones. The initiative, announced in a press release on September 11, 2026, is the first in Japan to utilize drone technology explicitly approved within aircraft manufacturers’ maintenance manuals.
The project aims to replace traditional manual visual inspections, which require mechanics to work at elevated heights on scaffolding or lift equipment. By automating this process inside its hangars, JAL intends to reduce inspection times while enhancing workplace safety for its maintenance personnel.
Transitioning to automated visual inspections
Operational testing for the project began at the end of June 2026. JAL mechanics have been conducting side-by-side comparisons between conventional visual inspections and high-resolution images captured by the drones to verify the effectiveness and accuracy of the technology.
The project utilizes Donecle’s Iris GVI drone. The autonomous aircraft measures 855 millimeters in length and width, stands 245 millimeters tall, and weighs 3,700 grams including its battery. The system navigates the hangar environment to scan the aircraft exterior and capture detailed visual data for inspection records.
Operational efficiency and future applications
JAL plans to reallocate the labor hours saved by the automated drone inspections toward predictive maintenance tasks. The airline operates a fleet of 234 aircraft as of March 2026, serving a network of 413 airports across 71 countries and regions. Improving maintenance efficiency is a core component of maintaining dispatch reliability across this global network.
Future phases of the joint project will target specific operational pain points. JAL and Donecle aim to use the drones for rapid unscheduled inspections following suspected lightning strikes, a process that traditionally causes significant flight delays. The companies also plan to implement regular automated monitoring of aircraft paint conditions.
Donecle’s international expansion
The partnership with JAL follows a period of growth for Donecle. In April 2026, the company secured €10 million in new capital investment. According to reporting by Aviation Week, this funding was earmarked to drive international expansion and further develop the company’s artificial intelligence technology for defect detection.
AirPro News analysis
We view the explicit approval of drone technology within aircraft manufacturers’ maintenance manuals as the most critical element of this announcement. Historically, regulatory bodies like Japan’s Ministry of Land, Infrastructure, Transport and Tourism (MLIT) and the US Federal Aviation Administration (FAA) have required direct human visual confirmation for scheduled exterior inspections. By validating the Iris GVI against conventional methods, JAL is building the necessary safety case to transition Maintenance, Repair, and Overhaul (MRO) operations away from scaffolding and toward automated, AI-assisted data collection. The ability to rapidly clear an aircraft after a lightning strike using a drone could save airlines millions in delay-related costs annually.
Sources: Japan Airlines Co., Ltd.
Photo Credit: Japan Airlines
MRO & Manufacturing
CFM International and Vietjet Sign LOI for LEAP Engine MRO in Vietnam
CFM International and Vietjet signed an LOI to evaluate domestic LEAP engine MRO capabilities in Vietnam.

CFM International and Vietjet signed a Letter of Intent (LOI) on September 10, 2026, to evaluate the feasibility of establishing domestic MRO capabilities for CFM LEAP engines in Vietnam.
The agreement was formalized in Paris during an official visit by Vietnam’s General Secretary and President To Lam. According to a press release from CFM International, the engine Manufacturers will propose a consulting framework to advise the Airlines on the technical, infrastructure, and workforce requirements necessary to support a local MRO facility.
Developing local aerospace expertise
The initiative aligns with the Vietnamese government’s broader strategy to cultivate high-value aerospace services and integrate the country more deeply into the global aviation supply chain.
CFM International President and CEO Gaël Meheust stated that the company intends to leverage its global experience to provide a comprehensive evaluation supporting this vision.
“Vietnam represents one of the most dynamic aviation markets in the world, and we are pleased to further strengthen our relationship with Vietjet by evaluating engine maintenance capabilities in the country,” Meheust said.
Vietjet CEO Nguyen Thanh Son emphasized that a robust aviation sector requires deep technical expertise alongside a modern fleet. Aviation Week reported that Son views the collaboration with CFM as a foundational step in building a complete aviation ecosystem within Vietnam.
“Our work with CFM is an important part of VietJet’s ambition to build a more complete aviation ecosystem in Vietnam,” Son said.
He added that the initiative is expected to establish maintenance capabilities for next-generation engines, cultivate local engineering talent, and allow the country to assume a larger role in the global aviation value chain.
Supporting rapid fleet expansion
The push for domestic MRO capabilities follows Vietjet’s aggressive fleet growth strategy. The airline currently holds Orders for 200 Boeing 737-8 aircraft, all of which will be powered by CFM LEAP-1B engines.
Securing reliable maintenance channels is critical for the carrier’s long-term operational stability. Vietjet operates a diversified next-generation fleet. While the Boeing 737-8 order relies on CFM International, the airline’s Airbus A320neo family aircraft are equipped with Pratt & Whitney PW1000G engines.
AirPro News analysis
We view Vietjet’s move to explore domestic MRO capabilities as a strategic hedge against ongoing global supply chain and maintenance bottlenecks. The global MRO network for next-generation engines remains heavily constrained by parts shortages and extended turnaround times. By developing local infrastructure, Vietjet could eventually secure greater control over its maintenance schedules and reduce out-of-service times for its growing Boeing 737-8 fleet.
This LOI also signals Vietnam’s ambition to transition from a rapidly growing consumer of commercial aviation products to a participant in the aerospace aftermarket. Establishing a certified LEAP engine MRO facility would require significant capital investment and regulatory approvals, but it would position Vietnam as a regional maintenance hub in Southeast Asia.
Sources: CFM International
Photo Credit: CFM International
MRO & Manufacturing
StandardAero Opens 70000 Sq Ft Winnipeg MRO Expansion
StandardAero expands its Winnipeg facility by 40% to increase CF34 and CFM56 engine MRO capacity, backed by $11M in Canadian government funding.

StandardAero (NYSE: SARO) officially opened a 70,000-square-foot expansion at its Winnipeg, Manitoba, facility on September 3, 2026, increasing the site’s footprint by 40 percent to support growing engine maintenance demand.
The expansion significantly boosts the company’s maintenance, repair, and overhaul (MRO) capacity for GE Aerospace CF34 and CFM International CFM56 turbofan engines. According to a company press release, the project was supported by both provincial and federal government investments aimed at strengthening domestic aerospace capabilities and military readiness.
Expanding capacity for high-demand turbofans
The new facility targets two of the most widely used engine families in commercial and regional aviation. StandardAero will utilize the space to service the GE Aerospace CF34-3 and CF34-8, as well as the CFM International CFM56-5B and CFM56-7B.
These powerplants are equipped on a vast array of global fleets. The CF34 variants power regional and business aircraft including the Embraer E170 and E175, the MHIRJ CRJ200, CRJ700, and CRJ900, and the Bombardier Challenger 600 and 850. The CFM56 engines power the Boeing 737 NG and Airbus A320ceo families, along with military derivatives such as the Boeing P-8A Poseidon.
StandardAero has operated as a GE-Branded Service Agreement partner for the CF34 since 2001 and holds a CFM International General Support License Agreement for the CFM56 dating back to 2009. Peter Wheatley, Vice President and General Manager of CF34/CFM56 for StandardAero, stated that demand for high-quality support for these engine types continues to grow.
“By combining additional capacity with world-class equipment, talent and processes, we are delivering on our commitment to deliver operational excellence. Backed by a highly skilled workforce and a strong foundation of long-term customer commitments, this facility positions us to deliver even greater value, responsiveness and reliability,” Wheatley said.
Government investment and regional footprint
The Winnipeg expansion represents a collaborative investment between StandardAero and Canadian government entities. The company broke ground on the project on November 10, 2025, backed by a $3 million contribution from the Manitoba provincial government.
On April 24, 2026, the Canadian federal government announced an additional $8 million in funding for the Winnipeg campus. This allocation was part of a broader $19.5 million regional defense investment initiative designed to create jobs and enhance dual-use aerospace MRO capacity for both commercial and military applications.
StandardAero currently employs 1,500 workers across eight facilities in Winnipeg, a city where the company has maintained a presence for 115 years. Russell Ford, Chairman and CEO of StandardAero, noted that the expansion underscores the company’s deep roots in the region. He added that increasing capacity to support CF34 and CFM56 operators invests in the long-term success of their customers while reinforcing Winnipeg’s role as a key hub within their global network.
AirPro News analysis
The CFM56 remains the most ubiquitous commercial aircraft engine in the world. As Airlines extend the operational lives of their Boeing 737 NG and Airbus A320ceo fleets due to ongoing delivery delays for new-generation aircraft, MRO demand for the CFM56 is reaching unprecedented levels. Similarly, the CF34 continues to dominate the regional jet market, requiring sustained maintenance support as regional carriers maximize fleet utilization.
StandardAero’s dual-use focus, highlighted by the recent federal defense funding, also positions the company to secure long-term military contracts for platforms like the P-8A Poseidon. We view this 70,000-square-foot expansion as a necessary capacity injection into a highly constrained global engine MRO supply chain, ensuring StandardAero can capture the surging demand for legacy engine overhauls over the next decade.
Sources: StandardAero
Photo Credit: StandardAero
-
Commercial Aviation5 days agoBoeing 767-300 Runway Excursion at Miami Airport Sept 2026
-
Space & Satellites5 days agoIsar Aerospace Spectrum Rocket Reaches Orbit From Norway
-
Regulations & Safety6 days agoFAA Announces $481 Million Airport Infrastructure Grants
-
MRO & Manufacturing3 days agoGE Aerospace Acquires CPP for $11.75 Billion
-
Sustainable Aviation4 days agoCathay Pacific and Google Expand AI Contrail Avoidance Program
