MRO & Manufacturing
Airbus Starts Serial Production of Large Titanium 3D-Printed A350 Parts
Airbus initiates serial integration of large titanium 3D-printed parts for the A350 using w-DED technology in partnership with Norsk Titanium.

This article is based on an official press release from Airbus and additional industry data regarding Norsk Titanium.
Airbus Initiates Serial Production of Large Titanium 3D-Printed Parts for A350
As of January 2026, Airbus has officially commenced the serial integration of large-scale, 3D-printed titanium components into the A350 program. According to an official company statement, this milestone focuses on the Cargo Door Surround area of the Commercial-Aircraft, marking a decisive shift from traditional Manufacturing methods to advanced Wire-Directed Energy Deposition (w-DED) technology.
This development represents a significant evolution in aerospace manufacturing. While 3D printing (additive manufacturing) has been used previously for smaller brackets and non-structural cabin parts, the move to w-DED allows for the production of large, high-load-bearing structural components. Airbus indicates that this transition is driven by the need to reduce raw material waste, shorten production lead times, and prepare for the high-rate demands of future aircraft programs.
The Shift to Wire-Directed Energy Deposition (w-DED)
Historically, the aerospace sector has relied heavily on “Powder Bed Fusion” for additive manufacturing. While precise, this method is constrained by the size of the printer’s bed, typically under two feet, and relatively slow production speeds measured in grams per hour. In its recent announcement, Airbus detailed its adoption of w-DED to overcome these limitations.
Breaking Size and Speed Barriers
The w-DED process utilizes a robotic arm to feed titanium wire into a laser or plasma beam, melting the material layer-by-layer to build a part. According to technical details released by Airbus, this method offers two primary advantages over powder-based systems:
- Scale: The robotic nature of w-DED allows for the creation of components up to 7 meters (23 feet) in length, enabling the production of large structural ribs and frames.
- Speed: Deposition rates have increased from grams per hour to several kilograms per hour, making the technology viable for industrial-scale serial production rather than just prototyping.
The parts currently being installed on the A350 Cargo Door Surround are produced as “near-net shapes.” This means the component is printed to a rough outline of the final specification and then machined to exact tolerances. This hybrid approach combines the speed of additive manufacturing with the precision of traditional machining.
Sustainability and Efficiency Gains
A primary driver for this technological shift is the drastic reduction in material waste, measured in the industry by the “Buy-to-Fly” ratio. This ratio compares the weight of the raw material purchased to the weight of the final finished part.
According to industry data and Airbus’s manufacturing analysis:
- Traditional Forging: Often requires a Buy-to-Fly ratio of 10:1 to 20:1. This means for every 1 kilogram of finished part, 10 to 20 kilograms of raw titanium must be purchased, with 80-95% of that material machined away as scrap.
- w-DED Printing: Achieves a ratio closer to 2:1. Only about 2 kilograms of wire are needed for a 1-kilogram part, resulting in significantly less waste.
By reducing the amount of titanium required, Airbus aims to lower both environmental impact and production costs. Furthermore, the digital nature of the process reduces lead times from months to weeks, as it eliminates the need to create physical molds or dies associated with forging.
Strategic Partnerships and Future Programs
The successful integration of these parts is supported by a partnership with Norsk Titanium. Following a Master Supply Agreement signed in April 2024, Norsk Titanium has utilized its proprietary Rapid Plasma Deposition (RPD) technology to supply these structural components. This collaboration has been instrumental in moving the technology from a testing phase to serial mass production.
Enabling the ZEROe and Next-Gen Single-Aisle
Airbus has stated that the A350 application serves as a “stepping stone” for more ambitious future projects. The scalability of w-DED is considered critical for two upcoming challenges:
- High-Rate Production: The successor to the A320 family, expected in the late 2030s, will require production rates that traditional forging supply chains may struggle to support. w-DED allows for on-demand printing of large parts, potentially alleviating supply bottlenecks.
- Hydrogen Aircraft (ZEROe): Future Hydrogen-powered aircraft will require complex cryogenic fuel tanks. w-DED is uniquely suited to print these large, hermetically sealed structures as single pieces, reducing joints and minimizing the risk of leaks.
AirPro News Analysis
The adoption of w-DED for the A350 Cargo Door Surround signals that Airbus is moving aggressively to close the gap with competitors in the additive manufacturing space. Boeing has utilized Norsk Titanium’s RPD parts on the 787 Dreamliner since approximately 2017 to reduce costs. However, Airbus’s application appears to target larger and more complex structural areas, suggesting a strategy of “catch-up and scale-up.”
Furthermore, this move validates the broader industry trend toward “Near-Net Shape” manufacturing. As geopolitical and supply chain instabilities continue to affect the availability of raw titanium, technologies that reduce material consumption by up to 90% are no longer just “green” initiatives, they are strategic necessities for maintaining production stability.
Frequently Asked Questions
What is w-DED?
Wire-Directed Energy Deposition (w-DED) is a 3D printing technique that uses a laser or plasma beam to melt metal wire as it is deposited by a robotic arm. It is faster and capable of building larger parts than traditional powder-bed fusion.
Which aircraft are using these parts?
As of January 2026, the parts are being serially integrated into the Airbus A350, specifically in the Cargo Door Surround area.
Who is the supplier for these parts?
The parts are produced in partnership with Norsk Titanium, utilizing their Rapid Plasma Deposition (RPD) technology.
Sources: Airbus, Norsk Titanium
Photo Credit: Airbus
MRO & Manufacturing
Honeywell Aerospace Spin-Off Completed June 2026
Honeywell Technologies completed its aerospace spin-off on June 29, 2026, launching Honeywell Aerospace as an independent Nasdaq-listed company.

Honeywell Technologies finalized the spin-off of its aerospace division on June 29, 2026, officially dismantling the historic conglomerate to become a pure-play automation company.
In a press release issued on June 29, 2026, the Charlotte, North Carolina-based company confirmed the completion of the transaction, which establishes Honeywell Aerospace as an independent, publicly traded entity. The milestone concludes a multi-year portfolio transformation that began in 2023 and previously saw the separation of Solstice Advanced Materials.
Financial restructuring and market debut
Concurrent with the aerospace spin-off, Honeywell Technologies executed a 1-for-2 reverse stock split. According to reporting by Benzinga, the reverse split reduced the company’s issued and outstanding shares from approximately 634 million to roughly 317 million. The company also reduced its authorized common shares from 2 billion to 1 billion.
Honeywell Aerospace shares were distributed at a 1-for-2 ratio to Honeywell Technologies shareowners of record as of June 15, 2026. The newly independent aerospace supplier commenced trading on the Nasdaq Stock Market under the ticker symbol “HONA,” while the legacy automation business continues to trade under the “HON” ticker.
Strategic shift to pure-play automation
The corporate restructuring effort was initiated in 2023. Honeywell communicated its intention to spin off its advanced materials business in October 2024, followed by the February 2025 announcement detailing the separation of its automation and aerospace divisions. The board of directors formally set the record date and expected timing for the final spin-off on June 5, 2026.
Vimal Kapur, chairman and chief executive officer of Honeywell Technologies, described the completion as a defining moment for the company.
“With the completion of this separation, we have successfully transformed Honeywell into three independent, industry-leading companies: Honeywell Technologies, Honeywell Aerospace and Solstice Advanced Materials. Each company is built around a distinct strategy with greater focus and financial flexibility to pursue a long-term growth agenda,” Kapur stated in the press release.
To reflect its new operational focus on the building, industrial, and process sectors, Honeywell Technologies will file a Current Report on Form 8-K with the U.S. Securities and Exchange Commission. According to StreetInsider, this filing will present the former aerospace and advanced materials businesses as discontinued operations and provide recast historical financial data for fiscal years 2024, 2025, and the first quarter of 2026.
AirPro News analysis
The dissolution of the Honeywell conglomerate reflects a broader aerospace and industrial sector trend favoring specialized, pure-play operations over diversified holding companies. By isolating the aerospace division, Honeywell Aerospace can now pursue targeted capital allocation and mergers and acquisitions specific to aviation manufacturing and supply chain demands. For the legacy automation business, shedding the capital-intensive aerospace unit provides a clearer value proposition for investors focused on industrial technology and building automation. We expect the newly independent aerospace entity to face immediate scrutiny regarding its supply-chain resilience and production ramp-up capabilities as it operates without the financial buffer previously provided by the broader conglomerate.
Sources: Honeywell Technologies
Photo Credit: Nasdaq
MRO & Manufacturing
SeAH Besteel Opens Texas Superalloy Plant in H2 2026
SeAH Superalloy Technologies’ Temple, Texas facility will produce 6,000 tons of nickel-based superalloys annually starting H2 2026.

SeAH Besteel Holdings is accelerating its transition into the advanced aerospace materials sector with the upcoming completion of a new nickel-based superalloy manufacturing facility in Temple, Texas. Announced in a June 24, 2026 press release, the production hub operated by U.S. subsidiary SeAH Superalloy Technologies is scheduled to begin operations in the second half of 2026.
The facility represents a strategic pivot for South Korea’s largest special steelmaker to establish a localized supply chain for North American aerospace and defense manufacturers. By positioning production within the Central Texas advanced manufacturing corridor, the company aims to capitalize on industry-wide reshoring initiatives.
Facility specifications and production capabilities
The 45-acre Temple facility will have an annual production capacity of 6,000 tons of specialty materials. Production will focus on master alloys, additive manufacturing (AM) powders, and nickel-based superalloys required for high-stress aerospace applications.
The project stems from a $155.3 million total investment approved by the SeAH Besteel Holdings board in May 2024. The Office of the Texas Governor subsequently announced the facility agreement in July 2024, noting an estimated initial construction cost of $110 million.
Recent hiring activity indicates the plant is nearing operational readiness. According to reporting by BusinessKorea, SeAH Superalloy Technologies completed recruitment for core technical personnel in May 2026. The hiring of metal chemists responsible for alloy composition analysis signaled that the facility’s melting furnace had entered the trial-run stage. SeAH Superalloy Technologies Chief Executive Officer Michael King stated the project remains “on track, on time, and under budget.”
Expanding North American aerospace integration
The Texas hub builds upon the company’s existing footprint in the commercial aviation supply chain. SeAH currently holds aerospace certifications from The Boeing Company, Airbus SE, and Lockheed Martin Corporation.
In December 2025, subsidiary SeAH Aerospace & Defense secured a Long-Term Agreement (LTA) with Boeing to supply high-strength aluminum alloy materials for aircraft fuselages and wings starting in 2026. The localized production capability in Texas is designed to support similar direct-supply pipelines for Original Equipment Manufacturers (OEMs).
A representative for the parent company noted in the press release that the organization is “transcending its identity as a traditional special steelmaker to leap forward as an advanced materials platform driving the future of the global aerospace industry.”
AirPro News analysis
We view SeAH’s physical expansion into Central Texas as a calculated response to the aerospace industry’s broader push for supply chain resilience. OEMs are increasingly prioritizing localized material sourcing to mitigate the logistical vulnerabilities exposed over the past five years.
While SeAH has not officially confirmed contract volumes with specific commercial space operators in its corporate releases, industry analysts widely anticipate the company will supply specialty alloys to major U.S. space entities like SpaceX. The demand for materials capable of withstanding extreme temperatures in orbital and suborbital applications aligns directly with the capabilities of the new Temple facility. Establishing a domestic U.S. footprint is often a prerequisite for securing sensitive defense and space contracts, positioning SeAH to compete directly with established North American alloy producers.
Sources: SeAH Besteel Holdings
Photo Credit: SeAH Besteel Holdings
MRO & Manufacturing
MT-Propeller Earns FAA STC for Piper PA-28 Composite Propeller
MT-Propeller receives FAA STC SA04463NY for its MTV-9-B/198-52 propeller on Piper PA-28-235 and PA-28-236 aircraft.

MT-Propeller Entwicklung GmbH has secured Federal Aviation Administration (FAA) Supplemental Type Certificate (STC) SA04463NY, authorizing the installation of its three-blade natural composite propeller on Piper PA-28-235 Cherokee Pathfinder and PA-28-236 Dakota aircraft. The certification, issued on June 2, 2026, allows operators to upgrade to the MTV-9-B/198-52 propeller system for measurable gains in climb and cruise performance.
Announced in a company press release in June 2026, the FAA approval follows the European Union Aviation Safety Agency (EASA) STC 10062339 R1, which was granted for the same installation on August 15, 2025. The upgrade applies specifically to airframes powered by Lycoming O-540-B1B5 or O-540-B4B5 engines.
Performance and design specifications
According to MT-Propeller Vice President Martin Albrecht, the three-blade installation delivers an approximate 5 percent enhancement in climb performance under Maximum Takeoff Weight (MTOW), Sea Level, and International Standard Atmosphere (ISA) conditions. Cruise speeds also see an increase of two to three knots at MTOW and ISA conditions.
The MTV-9-B/198-52 features natural composite blades designed for vibration damping, resulting in nearly vibration-free operation. The manufacturer notes the blades have no life limitation and are repairable following foreign object debris (FOD) damage. Additionally, the blades incorporate bonded stainless steel leading edges to provide erosion protection. The installation also yields significant reductions in both internal and external noise levels.
Corporate expansion and market footprint
The recent FAA certification adds to MT-Propeller’s portfolio of more than 230 STCs worldwide, with over 34,500 of the company’s systems currently in service. The German manufacturer has been actively expanding its operational footprint to support this growing market presence.
In April 2026, the company established MT-Propeller Canada Inc., a joint venture with AMK Aviation Inc. based in Murillo, Ontario, aimed at improving sales and field support for North-American operators. Concurrently, MT-Propeller expanded its headquarters in Atting, Germany, opening three new production facilities totaling approximately 8,000 square meters (86,000 square feet) to increase manufacturing and service capacity.
AirPro News analysis
The continued rollout of composite propeller STCs for legacy general aviation airframes like the Piper PA-28 series highlights a sustained market demand for modernization. For operators of older aircraft, upgrading to a modern three-blade composite system often represents a cost-effective method to extract better performance and reduce cabin fatigue without the expense of a full engine upgrade or airframe replacement. We view MT-Propeller’s concurrent expansion of its North American support network as a necessary step to sustain its aggressive STC development strategy in the United States and Canada.
Sources: MT-Propeller Entwicklung GmbH, Federal Aviation Administration
Photo Credit: MT-Propeller
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