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Vietjet Tops Out Maintenance Hangar and Flies First Flight to Long Thanh Airport

Vietjet Air completes $100M hangar at Long Thanh Intl Airport and conducts inaugural flight as part of airport’s technical opening in Vietnam.

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Vietjet Marks Major Milestones with First Flight and Hangar Topping Out at Long Thanh International Airport

Vietjet Air has officially marked its presence at the new Long Thanh International Airport in Dong Nai Province, Vietnam, achieving two significant operational milestones on December 19, 2025. According to the airline, it successfully topped out its new aircraft maintenance hangar and operated its inaugural flight to the facility, signaling a major step forward in its expansion strategy.

The events coincided with the broader “technical opening” of Long Thanh International Airport, a massive infrastructure project designed to alleviate congestion at Ho Chi Minh City’s Tan Son Nhat International Airport. Vietjet’s participation highlights its intent to anchor its future long-haul and wide-body operations at this new hub.

New $100 Million Maintenance Facility

A central component of Vietjet’s announcement is the rapid progress of its new maintenance, repair, and overhaul (MRO) center. The airline confirmed that the main structure of the hangar was completed in just four months, despite reports of challenging weather conditions in Southern Vietnam during the construction period.

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According to official company data, the facility represents an investment of up to $100 million and covers an area of 8.4 hectares. The hangar is designed to support Vietjet’s growing fleet complexity, with the capacity to accommodate multiple aircraft configurations simultaneously.

Capacity and Construction Partners

Vietjet states that the hangar is engineered to house:

  • Up to 10 narrow-body aircraft (such as the Airbus A320/A321 series) at once; or
  • A mixed configuration of 6 narrow-body and 2 wide-body aircraft (such as the Airbus A330).

To ensure the facility meets international standards, Vietjet partnered with global engineering firms for the project. The design and supervision were handled by Mace (UK) and Apave (France). The airline emphasizes that this infrastructure will allow it to perform heavy maintenance (“C-checks”) in-house, reducing reliance on overseas MRO providers and improving fleet reliability.

Inaugural Flight VJ038 and Airport Readiness

Alongside the construction milestone, Vietjet operated flight VJ038, the first flight to land at the new airport infrastructure. The flight, utilizing an Airbus A321neo, departed from Tan Son Nhat International Airport (SGN) and landed at Long Thanh (LTH).

This operation was not a commercial passenger service but a ceremonial flight carrying government officials and aviation leaders to validate the airport’s technical readiness. It was part of a coordinated effort involving other national carriers to demonstrate the operational capabilities of Phase 1 of the airport project.

“The event marks a turning point in Vietjet’s development… preparing for a new stage of growth with a modern fleet and global flight network.”

, Vietjet Air statement regarding the milestone.

While the technical opening has occurred, full commercial passenger services at Long Thanh are projected to commence in mid-2026. The government plans for the airport to eventually handle up to 100 million passengers annually upon full completion, serving as a primary gateway for long-haul international traffic.

AirPro News analysis

The completion of the hangar structure and the successful technical flight suggest a strategic pivot for Vietjet, moving from a purely low-cost regional model toward a more vertically integrated international operation. By investing $100 million in MRO capabilities, the airline is addressing one of the most significant cost centers for expanding carriers: maintenance outsourcing.

We observe that this infrastructure is specifically timed to support Vietjet’s order of 20 Airbus A330neo aircraft. Without domestic wide-body maintenance capacity, the operational costs of running long-haul routes to Australia, India, and potentially Europe would be significantly higher. This facility grants Vietjet the autonomy to manage its own technical schedule, a critical factor for maintaining on-time performance as it scales up operations at a new, unproven hub.

Furthermore, the speed of construction, topping out in four months, demonstrates the high priority the airline and its partners have placed on establishing a foothold at Long Thanh before the mid-2026 commercial launch. This early presence likely positions Vietjet to secure favorable slot allocations and operational dominance at the new airport from day one.

Sources

Sources: Vietjet Air

Photo Credit: Vietjet Air

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MRO & Manufacturing

Safran Opens 136M Euro Carbon Brake Facilities in Malaysia

Safran Landing Systems expands carbon brake manufacturing in Sendayan and opens a new MRO center in Nilai, Malaysia.

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Safran Opens 136M Euro Carbon Brake Facilities in Malaysia

Safran Landing Systems and the Malaysian Investment Development Authority (MIDA) inaugurated a €136 million expansion of carbon brake manufacturing and aftermarket support facilities in Negeri Sembilan, Malaysia, on October 28, 2026.

The dual investment includes a major capacity increase at the company’s existing Sendayan plant and the opening of a new maintenance, repair, and overhaul (MRO) center in nearby Nilai. In a press release issued on October 28, 2026, Safran stated the expansion aims to support approximately 100 airline operators across the Asia-Pacific region.

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Scaling carbon brake production in Sendayan

The bulk of the capital injection, totaling €134 million, targets the Sendayan manufacturing facility. The site produces carbon brake discs, which offer lighter weight, higher efficiency, and three times the durability of traditional steel brakes. The expansion adds 7,000 square meters of advanced manufacturing space, incorporating a new textile line, carbonization furnaces, and upgraded machining equipment.

Safran projects the Sendayan facility will double its carbon brake disc production capacity by 2028. The plant already accounts for 27% of the manufacturer’s global carbon brake disc output.

“A brake disc produced in Sendayan will definitely end up on an aircraft flying anywhere in the world,” said Datuk Sikh Shamsul Ibrahim Sikh Abdul Majid, CEO of MIDA.

The facility expansion also aligns with corporate sustainability targets. Safran reported a 60% reduction in greenhouse gas emissions at the Sendayan site between 2018 and 2025.

Dedicated aftermarket support in Nilai

Located 20 kilometers from the manufacturing plant, the new Nilai MRO center represents a €2 million investment. The 1,000-square-meter facility focuses on heat sink refurbishment and aftermarket support for commercial fleets.

The center will service carbon brakes for a wide range of commercial aircraft, including the Airbus A320, A321, and A350 families, as well as the Boeing 737, 777, and 787 series, and ATR regional turboprops.

François Bastin, CEO of Safran Landing Systems, emphasized the strategic placement of the new facility.

“Our investments in Sendayan and Nilai, combined with our local MRO partner network, reflect our commitment to supporting Asia Pacific’s long-term aviation growth by providing faster end-to-end wheels & brakes services, closer to our customers,” Bastin said.

Malaysia’s aerospace ambitions and regional growth

Safran has operated in Malaysia for more than 50 years. The company’s presence has evolved from initial supply and service contracts to advanced manufacturing and dedicated MRO capabilities. The manufacturer currently employs 160 people at the Sendayan site and expects its total Malaysian workforce to reach 220 employees by 2030.

The expansion aligns with broader national economic objectives. Under the Malaysia Aerospace Industry Blueprint 2030, the country aims to capture a 5% share of the global MRO market and generate RM55 billion in aerospace revenue by the end of the decade. Malaysia currently ranks as the third-largest MRO market in the Asia-Pacific region.

The Malaysian investments follow a series of regional capacity increases for Safran Landing Systems. On September 22, 2026, the company inaugurated a $22 million expansion of its landing gear MRO site in Singapore. The following day, China Airlines selected Safran for the overhaul of main landing gears on its fleet of 18 Airbus A350-900 aircraft, further cementing the manufacturer’s aftermarket footprint in the Asia-Pacific market.

Photo Credit: Safran Group

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MRO & Manufacturing

Airbus and Air France Launch A350 Component Support JV

Alpha Component Solutions, a 50-50 Airbus and Air France joint venture, launches with contracts covering 500+ A350 aircraft.

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Airbus and Air France Launch A350 Component Support JV

Airbus and Air France have officially launched Alpha Component Solutions, an equally owned joint venture designed to manage component support and supply chain services for the expanding global Airbus A350 fleet.

In a press release issued on October 28, 2026, the European manufacturer confirmed the finalization of the partnership with the Air France-KLM Group. The new entity integrates Airbus Flight Hours Services (FHS) with Air France Industries KLM Engineering & Maintenance (AFI KLM E&M) to operate a worldwide shared-access component pool.

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Integrating maintenance and engineering expertise

The joint venture aims to address the long-term maintenance requirements of Airbus A350 operators by providing aircraft component assets, repairs, and supply chain management. At launch, Alpha Component Solutions already holds contracts to support more than 500 Airbus A350 aircraft worldwide.

Anne Brachet, Executive Vice President of Air France-KLM Engineering & Maintenance, stated that reliable access to components is essential for maintaining fleet availability and operational performance.

“At AFI KLM E&M, we combine extensive maintenance expertise with firsthand airline operational experience. By combining this understanding with Airbus’ FHS capabilities, Alpha Component Solutions will provide customers with a broader support network and solutions tailored to their operational needs.”

Cristina Aguilar Grieder, Senior Vice President of Customer Services Commercial Aircraft at Airbus, noted the venture represents a major step forward in delivering optimized solutions to customers globally.

“This joint venture represents a major step forward in enhancing our A350 component support, bringing together the expertise and resources of both Airbus and Air France Industries KLM Engineering & Maintenance to deliver optimised solutions to our customers worldwide.”

A three-year path to operational launch

The formation of Alpha Component Solutions follows a lengthy regulatory and organizational process. Airbus and Air France-KLM first announced exclusive negotiations to establish the joint venture on September 4, 2023. At that time, the companies projected the entity would be operational by the first half of 2024.

The timeline extended as the parties worked to finalize the structure and secure regulatory clearances. A formal agreement establishing equal ownership was signed in December 2024. The European Commission subsequently granted unconditional regulatory approval for the joint venture in April 2026.

The transfer of component activities to the new entity became effective on September 30, 2026. To form the operational base, Air France transferred Airbus A350 component activities from its facilities in Villeneuve-le-Roi, Paris Charles de Gaulle Airport (CDG), and Paris Orly Airport (ORY). Airbus contributed its component activities based in Blagnac, near its Toulouse headquarters. The consolidated joint venture is now headquartered in Tremblay-en-France, near Paris Charles de Gaulle Airport.

Scaling support for a growing widebody fleet

The launch of Alpha Component Solutions aligns with the rapid expansion of the global Airbus A350 fleet. According to industry data, 736 Airbus A350 aircraft were in service worldwide at the end of September 2026.

As the in-service fleet matures and grows, demand for aftermarket support, component pooling, and efficient supply chain management has increased. The joint venture model allows both the original equipment manufacturer (OEM) and a major maintenance, repair, and overhaul (MRO) provider to share the capital burden of maintaining a global inventory of high-value components.

AirPro News analysis

The finalization of Alpha Component Solutions highlights a broader industry shift toward OEM-MRO collaboration in the aftermarket sector. Historically, manufacturers and independent maintenance providers often competed directly for component support contracts. By pooling the engineering authority of Airbus with the frontline operational experience of Air France Industries KLM Engineering & Maintenance, the two entities can offer a more resilient supply chain to operators. This is particularly critical in the current aerospace environment, where supply chain bottlenecks continue to challenge fleet availability. Securing support contracts for over 500 aircraft at launch guarantees the joint venture immediate scale and market dominance in the Airbus A350 component sector.

Photo Credit: Airbus

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MRO & Manufacturing

Bridger Aerospace and Metatek Sign BT-67 Survey Agreement

Bridger Aerospace and Metatek Group agree to deploy three Basler BT-67s for geophysical surveying in a deal worth $58M per aircraft.

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Bridger Aerospace and Metatek Sign BT-67 Survey Agreement

Bridger Aerospace Group Holdings, Inc. (NASDAQ: BAER) and Metatek Group Ltd. (TSX: MTEK) have signed a long-term aircraft services agreement to deploy three modified Basler BT-67 aircraft for global geophysical surveying.

Announced in a joint press release on October 27, 2026, the partnership provides Bridger Aerospace with a year-round revenue stream outside its traditional seasonal wildfire suppression business. The arrangement allows Metatek to expand its airborne survey operations into extreme cold-weather markets without the capital expenditure required to establish an in-house flight department.

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Financial structure and operational utilization

Under the terms of the agreement, Bridger Aerospace will modify, operate, and maintain the three turbine-converted aircraft on behalf of Metatek. The contract specifies an initial five-year term for each aircraft, which includes an automatic five-year extension unless a notice of non-renewal is provided by either party.

The financial structure shifts Bridger Aerospace away from purely seasonal firefighting contracts by securing fixed monthly availability fees combined with flight-hour charges. The company estimates aggregate gross revenue of $58 million over the assumed ten-year period for the first aircraft alone. The operational model is designed to support a 70 percent target utilization rate for Metatek’s global survey missions.

In the October 27 press release, Bridger Aerospace President and Chief Executive Officer Sam Davis highlighted the strategic shift for the operator.

“This agreement marks a transformational milestone in Bridger’s strategy to build diversified, durable revenue streams beyond wildfire suppression and expand into long-term, recurring global operations.”

Aircraft modification and sensor integration

The platform selected for the survey missions is the Basler BT-67, a heavily modified and remanufactured Douglas DC-3/C-47 airframe produced by Basler Turbo Conversions in Oshkosh, Wisconsin. Equipped with Pratt & Whitney PT-6 turbine engines and modernized avionics, the BT-67 is utilized in specialized aviation for its short takeoff and landing (STOL) capabilities and proven durability in extreme cold-weather environments.

Bridger Aerospace will manage the comprehensive sensor and mission systems integration for the three aircraft. This process covers initial engineering, structural modification, and final certification. The aircraft will be specifically configured to carry Enhanced Full Tensor Gravity Gradiometry (eFTG) systems.

Metatek Group Chief Executive Officer Dr. Mark Davies stated that the company requires dependable aviation capacity to support its existing operations and its next phase of growth, which includes additional eFTG systems currently on order from Lockheed Martin.

The first modified Basler BT-67 is scheduled to be ready for deployment and enter service in the second half of 2027. The remaining two aircraft are expected to be delivered over the subsequent three years, between 2028 and 2030.

Bridger and Metatek market positioning

The agreement bridges two distinct sectors of specialized aviation and aerospace services. Based in Belgrade, Montana, Bridger Aerospace was founded in 2014 and has built its operational footprint primarily around federal and state aerial firefighting contracts. The company operates a fleet that includes Viking CL-415EAF Super Scoopers, Pilatus PC-12s, and Kodiak aircraft. Because fire suppression is inherently tied to the North American summer and autumn months, the company has historically faced highly seasonal revenue cycles.

Headquartered in Calgary, Alberta, Metatek Group specializes in subsurface mapping for the minerals and energy resource sectors. The company utilizes both eFTG and Digital Full Tensor Gravity Gradiometry (dFTG) technologies to conduct high-resolution airborne surveys. By outsourcing the aviation component of its expansion, Metatek avoids the regulatory and capital burdens of acquiring an air operator certificate and maintaining a specialized cold-weather flight department.

AirPro News analysis

We view this agreement as a critical structural hedge for Bridger Aerospace against the inherent volatility of the North American fire season. By securing a ten-year revenue baseline with fixed monthly availability fees, the operator stabilizes its cash flow during the winter months, which has traditionally been a dormant period for aerial firefighting providers. For the geophysical survey sector, Metatek’s choice to outsource its aviation operations highlights the growing complexity of specialized flight operations. Operating legacy airframes like the Basler BT-67 in extreme environments requires a specific maintenance and engineering infrastructure that is difficult for a technology and data company to scale internally.

Photo Credit: Bridger Aerospace

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