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GE Aerospace Hits 1,000 Engine Tests at Três Rios Brazil Facility

GE Aerospace’s Três Rios facility in Brazil reaches 1,000 engine tests and expands to become the largest LEAP MRO hub by 2026.

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This article is based on an official press release from GE Aerospace and additional background data regarding GE Celma’s operations.

GE Aerospace Reaches 1,000-Engine Milestone at Três Rios Facility

GE Aerospace has officially marked a significant operational achievement in Brazil, announcing on December 8, 2025, that its Três Rios test cell has completed the testing of its 1,000th engine. According to the company’s press release, this milestone highlights the rapid acceleration of the facility’s capabilities since its inauguration in 2018 and underscores Brazil’s growing importance in the global Aviation supply chain.

The Três Rios facility, located approximately 40 miles north of GE Celma’s main headquarters in Petrópolis, serves as a critical node in the company’s Maintenance, Repair, and Overhaul (MRO) network. As the largest and most modern engine test cell in Latin America, the site is responsible for certifying the performance of some of the world’s most advanced Commercial-Aircraft engines before they are returned to service.

In a statement regarding the achievement, Julio Talon, GE Aerospace’s Brazil MRO Leader, emphasized the facility’s role in maintaining global fleet reliability:

“Reaching the thousandth engine test since 2018 demonstrates not only the reliability of our facilities, but also the trust that our global customers place in Brazilian engineering. We are extremely proud of how Três Rios has become an essential pillar in GE Aerospace’s maintenance, repair and overhaul global network.”

Advanced Capabilities and Green-Technology

The Três Rios unit is distinguished by its capacity to handle high-thrust engines and its integration of sustainable technologies. According to technical specifications released by GE Aerospace, the test cell is capable of handling up to 150,000 pounds of thrust. This capacity allows engineers to test the GEnx engine, which powers the Boeing 787 Dreamliner, as well as the CFM LEAP family (LEAP-1A and LEAP-1B), which powers the Airbus A320neo and Boeing 737 MAX, respectively.

Beyond raw power, the facility utilizes advanced digital tools for real-time fault diagnosis. The site also features “Bar Silencers,” a proprietary noise reduction system designed to minimize environmental impact. In line with the company’s sustainability goals, the facility operates with 100% LED lighting, thermal insulation for energy efficiency, and an on-site sewage treatment plant.

Expansion: The New LEAP MRO Hub

While the 1,000th engine test marks a retrospective milestone, GE Aerospace is simultaneously executing a massive expansion at the same site. As detailed in recent company reports and industry data, a new engine overhaul shop is currently under construction adjacent to the test cell. This project represents an investment of approximately R$ 430 million (approx. USD 85 million).

Construction on this new facility began in early 2024, with completion expected by late 2025. Once fully operational in 2026, coinciding with GE Celma’s 75th anniversary, the new shop will focus specifically on the CFM LEAP engine. This expansion is projected to nearly double the site’s capacity, increasing output from approximately 600 to 1,000 engines serviced annually. Upon completion, the Três Rios complex is expected to become the largest CFM LEAP engine overhaul facility in the world.

AirPro News Analysis

The achievement of 1,000 engines tested is more than a numerical victory; it validates GE Aerospace’s strategy of decentralizing critical MRO work to high-efficiency regions. Brazil’s GE Celma unit already handles approximately 20-25% of the company’s total global engine maintenance volume. By concentrating LEAP engine capabilities in Três Rios, GE is fortifying its support network for the single-aisle market, which remains the workhorse of global commercial aviation. We believe this expansion is a direct response to the immense backlog and operational demand for the A320neo and 737 MAX fleets, ensuring that airline customers face fewer bottlenecks during engine shop visits.

Frequently Asked Questions

Where is the Três Rios facility located?
The facility is located in Três Rios, in the state of Rio de Janeiro, Brazil. It operates as a satellite unit to the main GE Celma headquarters in Petrópolis.

What engines are tested at this site?
The test cell specializes in the GEnx (Boeing 787) and the CFM LEAP family (Airbus A320neo and Boeing 737 MAX).

What is the significance of the new expansion?
The new R$ 430 million expansion will add a dedicated overhaul shop for LEAP engines, expected to make Três Rios the largest LEAP MRO facility globally by 2026.

Sources

Photo Credit: GE Aerospace

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MRO & Manufacturing

Alaris Aerospace Centralizes US Warehousing in Jupiter Florida

Alaris Aerospace consolidates four U.S. warehouses into a centralized Global Fulfillment Center in Jupiter, Florida to improve operations and inventory management.

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This article is based on an official press release from Alaris Aerospace Systems LLC.

On April 13, 2026, Alaris Aerospace Systems LLC, a prominent distributor of aftermarket aircraft parts and aviation asset management firm, announced a major restructuring of its domestic logistics network. According to the company’s official press release, Alaris is consolidating its four United States-based warehouse facilities into a single, centralized Global Fulfillment Center located in Jupiter, Florida.

The strategic move is designed to streamline operations, improve inventory management, and bolster supply-chain resilience to meet growing demands across both the commercial and defense aviation markets. By centralizing its domestic footprint, the company aims to reduce the logistical complexities associated with managing multiple distribution nodes.

To ensure uninterrupted service to its global client base, Alaris Aerospace stated that the transition will be executed in carefully managed phases. The company has developed a comprehensive operational plan that includes inventory transfers, system cutovers, and direct coordination with logistics partners, carriers, and customers.

Strategic Consolidation and Operational Goals

Centralizing the U.S. Footprint

The new purpose-built facility, located at 15971 Corporate Circle in Jupiter, Florida, will serve as the primary domestic hub for the company’s aftermarket parts distribution. According to the press release, merging the four existing U.S. locations into this single center is expected to enhance inventory accuracy, speed up order processing, and optimize overall distribution workflows.

Company leadership emphasized that the consolidation is a necessary step to support long-term growth and maintain high service standards in an increasingly demanding aviation market.

“Consolidating our domestic warehousing into one purpose-built fulfillment center is a major step forward for Alaris Aerospace,” said Bikram Jaswal, Chief Executive Officer of Alaris Aerospace Systems LLC, in the official announcement. “This change enables faster order processing, improved inventory accuracy, and a more consistent customer experience, while positioning us to scale as demand grows across commercial and defense markets.”

Phased Execution and Global Footprint

Managing the Transition

Large-scale logistical consolidations often present integration risks, such as aligning disparate systems and maintaining service quality during the physical movement of assets. To mitigate these risks, Alaris Aerospace is employing a phased migration strategy. The company noted that it is actively coordinating with its partners to minimize any potential supply chain disruptions during the move.

“The phased approach allows us to migrate inventory and workflows carefully while maintaining the high service levels our customers expect,” stated Ravinder Rathore, Chief Operating Officer. “We’re investing in people, systems, and processes to make this a net improvement for every partner we serve.”

Company Background and Scale

Founded in 2009, Alaris Aerospace Systems holds an Aviation Suppliers Association (ASA-100) accreditation and specializes in acquiring end-of-life commercial and regional aircraft. Industry data indicates the company performs approximately 10 to 12 aircraft teardowns annually, harvesting and refurbishing parts from Airbus, Boeing, Embraer, and ATR fleets. Alaris currently serves over 300 Airlines and Maintenance, Repair, and Overhaul (MRO) customers worldwide. In addition to its newly consolidated U.S. presence, the company maintains international sales offices and facilities in Dubai, United Arab Emirates; Kuala Lumpur, Malaysia; and Antwerp, Belgium.

Industry Context and Market Pressures

AirPro News analysis

Following years of global supply chain volatility, the aviation aftermarket sector has increasingly prioritized operational resilience. Centralizing warehousing operations is a recognized strategic method to gain tighter control over inventory and logistics, thereby reducing the variables that can lead to shipping delays and fulfillment errors. For Alaris Aerospace, this consolidation aligns with broader industry trends favoring streamlined, highly visible supply chains over fragmented regional networks.

However, the move is not without external challenges. The consolidation occurs amid broader labor constraints within the aviation sector. A recent case study by the Florida Chamber Foundation highlighted workforce shortages that could impact Florida’s aviation industry. As Alaris expands its operations at the new Jupiter facility, navigating these regional labor market constraints to recruit and retain skilled talent will likely be a critical factor in the center’s long-term success. Furthermore, competitors in the aftermarket parts sector may attempt to capture market share if any service disruptions occur during the company’s migration period, underscoring the importance of the phased execution strategy outlined by the company’s leadership.

Frequently Asked Questions

Where is the new Alaris Aerospace Global Fulfillment Center located?

The new centralized facility is located at 15971 Corporate Circle, Jupiter, Florida.

How many warehouses is Alaris Aerospace consolidating?

According to the company’s press release, Alaris is merging four of its existing U.S. warehouse locations into the single Jupiter facility.

Will the consolidation cause delays in parts fulfillment?

Alaris Aerospace has stated that the transition is being executed in phases, with a detailed operational plan designed to minimize disruption and ensure uninterrupted service to its customers.

Sources

Photo Credit: Alaris Aerospace Systems

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MRO & Manufacturing

Demand for Legacy Engine MRO Parts Surges Amid Aircraft Delivery Delays

Locatory reports rising demand and supply constraints for MRO components on legacy narrowbody aircraft and engines in 2026.

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This article is based on an official press release from Locatory.

The aviation aftermarket is experiencing a sustained surge in demand for maintenance, repair, and overhaul (MRO) components tied to legacy engine platforms. According to a March 2026 market overview released by aviation marketplace Locatory, sourcing behavior is increasingly dominated by mature narrowbody aircraft, reflecting broader supply chain realities and fleet retention strategies across the global airline industry.

As operators continue to fly older aircraft longer than initially anticipated, the strain on the MRO supply-chain has become more pronounced. The latest data underscores a structurally driven demand cycle that highlights the critical need for reliable spare parts access to keep aging fleets operational.

Narrowbody Platforms Dominate Sourcing

The Locatory.com report indicates that search activity on its platform is heavily concentrated on mature narrowbody aircraft. Specifically, the Boeing 737 Next Generation (NG) and the Airbus A320ceo families remain the primary drivers of component sourcing worldwide.

These aircraft form the backbone of short- and medium-haul networks globally. With new-generation aircraft deliveries facing persistent delays, airlines are forced to extend the operational lives of their existing 737NG and A320ceo fleets. This extension directly translates into higher maintenance requirements and a corresponding spike in demand for replacement parts. In a company press release, Locatory.com noted that this trend represents a “sustained, structurally driven demand cycle.”

Supply Constraints Hit CFM56 and V2500 Engines

A significant portion of the MRO demand is focused on the powerplants that drive these legacy narrowbodies. The market overview highlights intense search concentration and ongoing supply constraints for components related to the CFM56 and V2500 engine families.

These engines are firmly in the mature phase of their lifecycles. As they accumulate more flight hours and cycles, the need for heavy maintenance and shop visits increases. The Locatory.com data confirms that the market for these specific engine platforms is highly active, with operators and MRO providers competing for a limited pool of available spare parts to ensure fleet reliability.

“The concentration of searches and supply constraints across CFM56 and V2500 powered fleets confirms a market that is firmly in the mature phase…” according to the Locatory.com market overview.

AirPro News analysis

We observe that the trends highlighted in the Locatory.com March report align with broader macroeconomic and industrial challenges facing the commercial aviation sector in 2026. The intense focus on CFM56 and V2500 engines is a direct symptom of the ongoing new-aircraft delivery shortfalls from major original equipment manufacturers (OEMs).

When airlines cannot secure new, fuel-efficient aircraft on schedule, they must invest heavily in their legacy assets to maintain capacity and meet passenger demand. This dynamic creates a bottleneck in the aftermarket, where the supply of used serviceable material (USM) and new replacement parts struggles to keep pace with the elevated maintenance requirements of aging fleets. Until the production rates of next-generation aircraft stabilize and delivery backlogs are cleared, we expect the MRO sector will continue to see intense pressure surrounding these proven, legacy engine platforms.

Frequently Asked Questions

What is driving the demand for legacy engine parts?

The demand is primarily driven by airlines extending the operational life of mature narrowbody aircraft, such as the Boeing 737NG and Airbus A320ceo, due to delays in receiving new aircraft deliveries.

Which engine platforms are experiencing the most supply constraints?

According to recent market data, the CFM56 and V2500 engine families are seeing significant search concentration and supply constraints as they enter the mature phase of their lifecycles.

How do supply chain issues affect airline operations?

A shortage of critical MRO components can lead to extended maintenance turnaround times, potentially grounding aircraft and reducing an airline’s operational capacity.

Sources: Locatory

Photo Credit: Locatory

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MRO & Manufacturing

Daher Launches U.S. Hiring Drive at 2026 SUN ‘n FUN Aerospace Expo

Daher expands U.S. aerospace operations with new assembly line in Stuart, Florida, and recruits skilled aviation professionals at the 2026 SUN ‘n FUN Expo.

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This article is based on an official press release from Daher.

French aerospace conglomerate Daher is launching a comprehensive U.S. hiring initiative at the 2026 SUN ‘n FUN Aerospace Expo in Lakeland, Florida. Running from April 14 through April 19, 2026, the recruitment drive underscores the manufacturers expanding industrial footprint in the United States, highlighted by the upcoming opening of a new final assembly line in Stuart, Florida.

According to the company’s official press release, Daher is utilizing a dual-presence strategy at the expo. In addition to showcasing its aircraft innovations at Exhibit Stand #MD022-B, the company is aggressively recruiting at the event’s six-day Career Fair and sponsoring the “Future ‘n Flight by Daher” Plaza. Daher has also scheduled a show-opening press conference for Tuesday, April 14, 2026, at 10:00 a.m. at its exhibit stand.

This aggressive hiring push arrives at a critical juncture for the global aviation industry, which is currently navigating a severe, structural shortage of certified aviation mechanics and manufacturing technicians. By offering targeted incentives and expanding its domestic facilities, Daher is positioning itself to secure top-tier talent in a highly competitive labor market.

Expanding the U.S. Industrial Footprint

Stuart, Florida: A Growing Aerospace Hub

A central focus of Daher’s recruitment efforts is its expanding operations in Stuart, Florida. The company is preparing to open a new final assembly line for its TBM and Kodiak aircraft families, a move that brings airplane build-up activity back to the historic Witham Field site. For this new facility, Daher is actively seeking Structural Fitters and Assemblers, Quality Managers, Flight Test Engineers, Cabin Technicians, Manufacturing Engineers, Aircraft Mechanics, and Industrial Facilities Electricians.

In addition to the new aircraft assembly line, Daher’s existing aerostructures division in Stuart, which manufactures components for Boeing (including the 767) and Gulfstream, is also expanding. The press release notes that the company is hiring Supervisors and Sheet Metal Structures Specialists for this division, with the latter requiring a minimum of five years of experience.

Opportunities in Pompano Beach and Sandpoint

Beyond Stuart, Daher is recruiting for its Maintenance, Repair, and Overhaul (MRO) facility in Pompano Beach, Florida. This location, which services TBM and Kodiak aircraft, is seeking Airframe & Powerplant (A&P) Mechanics with at least three years of experience.

The company is also looking to bolster its workforce in Sandpoint, Idaho, the primary production and assembly site for the rugged, unpressurized Kodiak utility turboprop. Open roles in Sandpoint include Manufacturing Managers, Quality Assurance Managers, Manufacturing Engineers, and Design & Integration Leads.

Battling the Aviation Workforce Crisis

The Mechanic Deficit

Daher’s hiring initiative is taking place against the backdrop of a well-documented labor crisis in the aviation sector. Industry data highlights a widening gap between the demand for skilled technicians and the available workforce.

According to a recent report by the Aviation Technician Education Council (ATEC) and Oliver Wyman, the industry faces a projected shortfall of roughly 5,338 certificated mechanics in 2025, representing about 10% of commercial aviation needs, with the broader maintenance workforce deficit expected to exceed 22,000 personnel by 2027.

The demographic realities of the current workforce further compound this issue. The average age of an FAA-certificated aviation mechanic is currently 51, and over 30% of today’s certificated mechanics are expected to reach retirement age before 2030. While enrollment in Aviation Maintenance Technician Schools (AMTS) has recently risen by approximately 9.5%, the U.S. still graduates fewer than 30,000 students annually. This falls drastically short of the projected global demand for 190,000 new certified mechanics by 2037.

Daher’s Recruitment Strategy

To attract talent amid fierce competition from defense contractors, electric vehicle manufacturers, and other technology sectors, Daher is deploying a robust Employee Value Proposition (EVP). The company’s press release outlines that Daher is offering relocation packages and sign-on bonuses for high-demand roles, such as A&P Mechanics and Sheet Metal Specialists. Standard benefits include competitive salaries, comprehensive medical, dental, and vision coverage, and a 401(k) match.

Daher also emphasizes the stability of working for a historically rooted enterprise. Founded in 1863 with aviation roots dating back to 1911, Daher is the world’s oldest aircraft manufacturer in continuous operation. As of 2025, the family-owned industrial conglomerate employs approximately 14,500 people globally and reported a revenue of €1.9 billion.

AirPro News analysis

We observe that Daher’s strategy at the 2026 SUN ‘n FUN Aerospace Expo reflects a broader evolution within the aviation industry. Traditional airshows, once primarily focused on recreational flying and consumer sales, have rapidly transformed into high-stakes recruitment battlegrounds. By sponsoring entire plazas and integrating their corporate presence with the Career Fair, companies like Daher are acknowledging that securing a skilled workforce is now just as critical as securing aircraft orders.

Furthermore, Daher’s investment in Stuart, Florida, signals a strong vote of confidence in the state’s growing reputation as a premier aerospace manufacturing hub. The return of final assembly operations to Witham Field not only provides a localized economic boost but also strategically positions Daher to tap into Florida’s established aviation talent pool.

Frequently Asked Questions

When and where is the 2026 SUN ‘n FUN Aerospace Expo?

The event takes place from April 14 through April 19, 2026, at the Lakeland Linder International Airport in Lakeland, Florida.

What types of roles is Daher hiring for?

Daher is hiring for a wide range of positions across multiple U.S. locations. Roles include A&P Mechanics, Sheet Metal Structures Specialists, Structural Fitters/Assemblers, Quality Managers, Flight Test Engineers, and Manufacturing Engineers.

Does Daher offer relocation assistance?

Yes, according to the company’s press release, Daher is offering relocation packages and sign-on bonuses for specific high-demand roles to attract top talent.

Sources:

Photo Credit: Daher

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