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Applied Aerospace and PCX Aerosystems Merge to Form Defense Hardware Supplier

Applied Aerospace and PCX Aerosystems merged to form Applied Aerospace & Defense, creating a comprehensive aerospace and defense hardware supplier with over 1,300 employees.

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This article is based on an official press release from Applied Aerospace & Defense.

Applied Aerospace and PCX Aerosystems Merge to Create Defense Hardware Giant

On December 3, 2025, Applied Aerospace and PCX Aerosystems announced their formal merger, establishing a new unified entity named Applied Aerospace & Defense. The consolidation brings together two significant portfolio companies of Greenbriar Equity Group, creating a large-scale supplier dedicated to critical hardware for the aerospace, space, and defense sectors.

According to the official announcement, the newly formed company will operate with a workforce of over 1,300 employees and a manufacturing footprint spanning 1.3 million square feet across nine locations. The mergers is designed to integrate the specialized composite capabilities of Applied Aerospace with the precision metal machining expertise of PCX Aerosystems, offering a “one-stop” hardware solution for major industry primes.

Trip Ferguson, formerly the Chief Operating Officer at BlueHalo, has been appointed as the Chief Executive Officer of the combined organization. The company will maintain a dual-hub operational structure, keeping major campuses in Stockton, California, and Newington, Connecticut.

Strategic Rationale: Combining Composites and Metals

The merger addresses a growing demand in the defense industrial base for suppliers capable of delivering complex, hybrid hardware solutions. By uniting these two organizations, Applied Aerospace & Defense aims to bridge the gap between advanced composite manufacturing and high-precision metallurgy.

Complementary Capabilities

Prior to the merger, the two companies held distinct but complementary market positions:

  • Applied Aerospace (Stockton, CA): Known for large-scale complex composite and metal-bonded structures, including satellite bus structures, solar arrays, and radomes. Their recent acquisitions of Innovative Composite Engineering (ICE) and NeXolve further expanded their reach into space materials.
  • PCX Aerosystems (Newington, CT): Specialized in flight-critical assemblies and precision machining, producing components such as rotor-heads, landing gear, and transmission assemblies for rotorcraft and fixed-wing platforms.

The combined entity is positioned to serve a wide range of sectors, including space exploration (launch vehicles and satellites), defense (missile systems and military aircraft), and commercial aviation.

Leadership and Operational Footprint

Trip Ferguson takes the helm as CEO, bringing extensive experience from the defense technology sector. A U.S. Marine Corps veteran, Ferguson previously managed operations at BlueHalo, a company known for its rapid growth in the defense space. In a statement regarding the merger, Ferguson emphasized the company’s commitment to heritage and agility.

“The new Applied Aerospace & Defense is forged in heritage, trusted in action, driven by mission, and engineered for agility. Our blue-chip customers and partners can expect the same experienced team, commitment to quality, and precision hardware… that they have come to trust.”

, Trip Ferguson, CEO of Applied Aerospace & Defense

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The company’s operational strategy involves maintaining its legacy headquarters in both California and Connecticut, ensuring continuity for existing programs while leveraging a footprint that now extends across five states, including Washington, Alabama, and Massachusetts.

AirPro News Analysis

This merger reflects a broader trend of consolidation within the aerospace supply chain, particularly among private equity-backed firms. Greenbriar Equity Group has effectively built a platform capable of competing for larger “programs of record” by combining niche specialists into a single, more robust entity.

For Tier 1 primes like Boeing, Lockheed Martin, and Northrop Grumman, managing a fragmented supply chain has become increasingly difficult amidst global disruptions. A supplier that can handle both the composite airframe structures and the metallic landing gear or propulsion components offers significant logistical advantages. We anticipate that Applied Aerospace & Defense will leverage this scale to bid on more complex, integrated sub-assemblies rather than just individual parts, positioning itself as a critical tier-1.5 supplier in the defense industrial base.

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Sources: PR Newswire (Official Press Release)

Photo Credit: Applied Aerospace

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Defense & Military

Boeing to Modernize C-17A Fleet with MOSA Upgrades Through 2075

Boeing secures contract to upgrade C-17A avionics with Modular Open Systems Architecture, extending fleet service through 2075 with Curtiss-Wright as key subcontractor.

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This article is based on official press releases from The Boeing Company and Curtiss-Wright Corporation.

Boeing Secures Contract to Modernize C-17A Fleet Through 2075

The Boeing Company announced on February 9, 2026, that it has received a significant contract award from the U.S. Air Force to overhaul the flight deck of the C-17A Globemaster III. The “Flight Deck Obsolescence and Technology Refresh” program aims to transition the strategic airlifter’s avionics to a Modular Open Systems Architecture (MOSA), ensuring the fleet remains mission-ready through 2075.

This modernization effort addresses critical component obsolescence while introducing a digital backbone capable of rapid future upgrades. By moving away from hard-wired legacy systems, the U.S. Air-Forces intends to keep the C-17 relevant in an era of contested logistics and evolving digital warfare.

The Shift to Open Architecture

According to the announcement, the core of this upgrade is the implementation of MOSA. This architecture functions similarly to a modern smartphone operating system, allowing engineers to swap out hardware or install new software applications without redesigning the entire cockpit. This “plug-and-play” capability is essential for integrating future communication links and defensive systems required for Joint All-Domain Command and Control (JADC2) operations.

The upgrade will replace legacy Multi-Function Displays (MFD) and Standby Engine Displays (SED) with high-definition “glass cockpit” screens. It also includes upgrades to the Core Integrated Processor (CIP) and Video Integrated Processor (VIP), significantly reducing crew workload and improving situational awareness.

Travis Williams, Vice President of Boeing USAF Mobility & Training Services, emphasized the long-term value of this refresh in the company’s press statement:

“By resolving avionics obsolescence and introducing MOSA, we’re preserving a proven, highly dependable, heavy airlifter and keeping it at the forefront of performance and efficiency for decades to come.”

Key Partners and Financials

While the February 9 announcement highlights the broader modernization framework, specific financial details reveal the scale of the commitment. A related contract for “Flight Deck Replacement” awarded to Boeing in late 2025 was valued at approximately $265 million, covering the Engineering, Manufacturing, and Development (EMD) phase.

Curtiss-Wright’s Contribution

Simultaneously, Curtiss-Wright Corporation announced it had secured a contract with a lifetime value exceeding $400 million to supply the ruggedized mission computers for the program. As a major subcontractor, Curtiss-Wright will provide the high-performance computing modules that serve as the brain of the new open architecture system.

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Lynn M. Bamford, Chair and CEO of Curtiss-Wright, stated regarding the partnership:

“By delivering rugged, modular mission computing technology, we are supporting the long-term readiness of the C-17, a platform essential to global logistics and mobility operations.”

AirPro News Analysis

The decision to extend the C-17’s service life to 2075, nearly 85 years after its first flight, highlights a critical reality in modern military aviation: airframes often outlast their electronics. The C-17 is structurally sound, but its 1990s-era avionics are becoming impossible to source.

We observe that the move to MOSA is not just about maintenance; it is a strategic pivot. By decoupling software from hardware, the USAF can update the C-17’s cyber defenses and communication nodes at the speed of software development, rather than the multi-year pace of hardware acquisition. This flexibility is vital as the C-17 transitions from a permissive-environment cargo hauler to a data node in a high-threat, connected battlespace.

Global Fleet Impact

The modernization program targets the entire fleet of 275 aircraft. This includes 222 aircraft operated by the U.S. Air Force and 53 aircraft flown by international partners, including the United Kingdom, Australia, Canada, India, Kuwait, Qatar, the UAE, and the NATO Strategic Airlift Capability.

In addition to the avionics refresh, the fleet is undergoing efficiency improvements. Recent reports indicate the adoption of “Microvanes,” 3D-printed structures attached to the fuselage that reduce drag by approximately 1%. While seemingly small, this adjustment saves millions of gallons of fuel annually, extending the aircraft’s range for operations in the Pacific theater.

Frequently Asked Questions

What is the timeline for the C-17 modernization?
The program is designed to keep the C-17 operational through 2075. The current phase involves Engineering, Manufacturing, and Development (EMD), with fleet-wide installation to follow.

What is MOSA?
Modular Open Systems Architecture (MOSA) is a design standard that allows different components from different suppliers to work together seamlessly. It enables rapid upgrades and prevents “vendor lock-in” for future technology insertions.

Who are the primary contractors?
The Boeing Company is the prime contractor. Curtiss-Wright Corporation is a key subcontractor responsible for the mission computers.

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Photo Credit: Boeing

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Defense & Military

South Korea Grounds AH-1S Cobra Helicopters After Fatal Crash

South Korea suspends AH-1S Cobra helicopter operations following a fatal training crash amid delays in fleet replacement.

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This article summarizes reporting by South China Morning Post and official statements from the South Korean military.

South Korea Grounds AH-1S Cobra Fleet Following Fatal Training Crash

The South Korean military has ordered an immediate suspension of all AH-1S Cobra helicopters operations following a fatal accident on Monday morning. According to reporting by the South China Morning Post (SCMP), the crash occurred in Gapyeong and resulted in the deaths of two crew members. The grounding order remains in effect pending a comprehensive investigation into the cause of the incident.

The tragedy has renewed scrutiny over the Republic of Korea Army’s aging fleet of attack helicopters, many of which have surpassed their original intended service life. Military officials confirmed that the aircraft involved was conducting training maneuvers at the time of the accident.

Incident Details and Casualties

The crash took place at approximately 11:04 AM KST on February 9, 2026. The aircraft, an AH-1S Cobra operated by the Army’s 15th Aviation Group, went down on a riverbank in Gapyeong County, located roughly 55 kilometers northeast of Seoul.

According to military briefings, the two crew members on board, both Warrant Officers, were recovered from the wreckage in cardiac arrest. They were transported to a nearby hospital but were subsequently pronounced dead.

Preliminary reports indicate the crew was engaged in “emergency landing procedures.” In rotorcraft aviation, this typically refers to autorotation training, a high-risk maneuver where pilots simulate engine failure to glide the helicopter safely to the ground using the energy stored in the spinning rotors. While standard for pilot certification, autorotation requires precise handling, particularly during the final “flare” phase near the ground.

Fleet Status and Delayed Retirement

The AH-1S Cobra has been a staple of South Korea’s anti-tank capabilities since its introduction between 1988 and 1991. However, the fleet is widely considered obsolete by modern standards. Estimates suggest the Army still operates between 55 and 70 of these airframes.

According to defense procurement plans previously released by the government, the AH-1S fleet was scheduled for retirement by 2024. The continued operation of these helicopters in 2026 points to significant delays in the full deployment of replacement platforms, specifically the AH-64E Apache Guardian and the domestically produced KAI LAH (Light Armed Helicopter).

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Previous Safety Concerns

This is not the first time the aging Cobra fleet has faced safety questions. In August 2018, the fleet was grounded after a catastrophic mechanical failure in Yongin. During that incident, a main rotor blade separated from the fuselage during takeoff, leading to a crash landing. That failure was later attributed to a defect in the rotor strap assembly, highlighting the structural fatigue inherent in airframes that have been in service for nearly four decades.

AirPro News Analysis

The Risks of Legacy Training
The crash in Gapyeong underscores a critical dilemma facing modernizing militaries: the necessity of training on “high-risk” airframes while awaiting delayed replacements. Autorotation training is inherently dangerous even in modern aircraft; performing these stress-inducing maneuvers on helicopters approaching 40 years of service compounds the risk profile significantly.

Modernization Pressure
We anticipate this incident will accelerate political pressure on the Ministry of National Defense to expedite the retirement of the remaining AH-1S Cobras. While South Korea has become a major exporter of advanced defense hardware, such as the K2 tank and FA-50 light combat aircraft, the domestic reliance on Vietnam-era derivative helicopters creates a stark capability gap. The tragedy may force the military to prioritize the delivery of the KAI LAH to prevent further loss of life among aircrews operating obsolete equipment.

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Photo Credit: Reuters

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Defense & Military

Grid Aero Raises $20M to Deploy Long-Range Autonomous Airlift

Grid Aero secures $20M Series A funding to develop the “Lifter-Lite,” a long-range autonomous aircraft for military logistics in the Indo-Pacific.

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This article is based on an official press release from Grid Aero.

Grid Aero Secures $20M Series A to Deploy Long-Range Autonomous Airlift for Contested Logistics

Grid Aero, a California-based aerospace Startups, announced on January 26, 2026, that it has raised $20 million in Series A funding. The round was led by Bison Ventures and Geodesic Capital, with participation from Stony Lonesome Group, Alumni Ventures, Ubiquity Ventures, Calibrate Ventures, and Commonweal Ventures. The capital will be used to transition the company’s “Lifter-Lite” autonomous aircraft from prototype to a fielded platform, specifically targeting military logistics challenges in the Indo-Pacific region.

Unlike many entrants in the autonomous aviation sector that focus on electric propulsion, Grid Aero has developed a clean-sheet, conventional-fuel aircraft designed to address the “tyranny of distance.” By utilizing standard Jet-A fuel and a rugged fixed-wing design, the company aims to provide a heavy-lift solution capable of operating without traditional runway infrastructure.

The “Lifter-Lite” Platform: Capabilities and Design

According to the company’s announcement, the flagship “Lifter-Lite” aircraft prioritizes range and payload capacity over novel propulsion methods. The system is engineered to carry between 1,000 and 8,000 pounds of cargo, with a maximum range of up to 2,000 miles. This range capability allows for trans-oceanic flights, such as routes from Guam to Japan, which are critical for Pacific theater operations.

The aircraft utilizes a conventional turboprop engine, a strategic choice intended to ensure compatibility with existing military fuel supply chains. The design features Short Takeoff and Landing (STOL) capabilities, enabling operations from dirt strips, highways, or damaged runways where standard cargo planes cannot land.

Leadership and Engineering Pedigree

Grid Aero was founded in 2024 by CEO Arthur Dubois and CTO Chinmay Patel. Dubois previously served as Director of Engineering at Xwing and was an early engineer at Joby Aviation. Patel, who holds a PhD in Aeronautics and Astronautics from Stanford, brings experience from Zee Aero (Kitty Hawk). The leadership team emphasizes a shift away from the “electric hype” of the urban air mobility sector toward pragmatic, physics-based solutions for defense logistics.

“We are building the pickup truck of the skies, a rugged, affordable, and autonomous logistics network capable of operating in austere environments.”

, Grid Aero Mission Statement

Strategic Context: Addressing Contested Logistics

The Investments from Geodesic Capital, a firm known for fostering U.S.-Japan collaboration, highlights the strategic focus on the Indo-Pacific. The Department of Defense (DoD) has identified logistics as a primary vulnerability in potential conflicts where traditional supply lines may be contested. Grid Aero positions its technology as an “attritable” asset, low-cost, unmanned systems that can be deployed in volume without risking human crews.

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AirPro News Analysis

The Shift to Pragmatic Propulsion

While the broader autonomous aviation market has largely chased the promise of electric Vertical Takeoff and Landing (eVTOL) technologies, Grid Aero’s successful Series A raise signals a growing investor appetite for pragmatic, mission-specific engineering. Electric propulsion currently struggles with energy density, limiting most eVTOLs to ranges under 200 miles, insufficient for the vast distances of the Pacific.

By opting for a conventional turboprop engine, Grid Aero bypasses the battery bottleneck entirely. This decision allows the “Lifter-Lite” to integrate immediately into existing defense infrastructure (using Jet-A fuel) while offering ranges that are an order of magnitude higher than its electric competitors. For military buyers, the ability to repair an aluminum airframe in the field is often more valuable than the theoretical efficiency of composite electric platforms.

Frequently Asked Questions

What is the primary use case for Grid Aero’s aircraft?

The aircraft is designed for “contested logistics,” delivering heavy cargo (1,000–8,000 lbs) over long ranges (up to 2,000 miles) to areas without standard runways, such as islands or forward operating bases.

Why does Grid Aero use conventional fuel instead of electric power?

Conventional Jet-A fuel offers significantly higher energy density than current battery technology, enabling the long ranges required for operations in the Pacific. It also ensures compatibility with existing military logistics chains.

Who are the lead investors in this round?

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The Series A round was led by Bison Ventures, a deep-tech VC firm, and Geodesic Capital, which specializes in U.S.-Japan expansion and security collaboration.

Is the aircraft fully autonomous?

Yes, the system is designed for fully autonomous flight operations, allowing for “fleet-scale” management where a single operator can oversee multiple aircraft simultaneously.

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Photo Credit: Grid Aero

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