MRO & Manufacturing
DAS Aviation Acquires AQRD to Boost Integrated Aviation Repair Services
DAS Aviation, a West Star Aviation unit, acquires AQRD, combining engineering and repair to enhance aviation maintenance and reduce aircraft downtime.
This article is based on an official press release from DAS Aviation.
In a significant move to consolidate aftermarket aviation services, DAS Aviation, a subsidiary of West Star Aviation, has officially acquired Aerospace Quality Research and Development (AQRD). Announced on December 1, 2025, the acquisition brings together DAS Aviation’s extensive structural repair and parts inventory with AQRD’s specialized engineering and composite capabilities. The deal aims to establish a vertically integrated “one-stop-shop” for operators, reducing the logistical burden of managing multiple vendors for off-wing services.
According to the company’s announcement, the integration of the two Texas-based firms begins immediately. DAS Aviation, headquartered in Cedar Hill, and AQRD, based in Addison, will combine resources to streamline the path from engineering prototyping to physical repair and certification. Company leadership has confirmed that existing client points of contact will remain unchanged to ensure continuity during the transition.
The primary driver behind this acquisition is the elimination of the traditional industry bottleneck where engineering solutions and physical repair execution are handled by separate entities. By housing both capabilities under one roof, DAS Aviation aims to drastically reduce turnaround times for complex repairs.
According to the press release, the combined entity will leverage AQRD’s engineering depth, specifically its in-house Designated Engineering Representatives (DERs) and rapid prototyping, alongside DAS Aviation’s established repair capacity. This integration allows for the development of “field-ready fixes” that can be prototyped, certified, and implemented faster than competitors who rely on outsourced engineering data.
Dan Podojil, Vice President of DAS Aviation, emphasized the operational benefits for customers in a statement regarding the deal:
“Acquiring AQRD… raises the ceiling on what we can do for operators. AQRD’s engineering depth, paired with our repair capacity and parts inventory, eliminates the delays of juggling multiple vendors. One partner now owns the engineering, the repair, and the parts, delivered with speed and accountability.”
The merger significantly expands the service portfolio available to the combined client base. AQRD brings approximately two years of specialized experience as a “disruptor” in the market, known for offering FAA-approved engineering repairs that serve as cost-effective alternatives to OEM replacements. Their expertise extends to advanced composite repairs, including on-wing structural work.
Raj Narayanan, Owner and CEO of AQRD, highlighted the potential for innovation under the new partnership: “I’m excited because this partnership allows us to do more of what we do best: innovate. With DAS Aviation’s reach and resources, we can scale our engineering coverage… bringing cutting-edge solutions to service more efficiently.”
For DAS Aviation, the acquisition complements its existing strengths in structural repair, specifically for thrust reversers, control surfaces, engine inlets, and radomes. Following its June 2025 merger with Jet Parts, DAS Aviation also holds a substantial inventory of rotables and components. The addition of AQRD’s engineering arm is expected to bolster the company’s Aircraft-on-Ground (AOG) response capabilities, minimizing downtime for operators facing complex technical issues.
This Acquisitions represents the latest step in a broader consolidation strategy driven by West Star Aviation to build a dominant aftermarket support network. The timeline of this expansion highlights a deliberate move toward vertical integration:
By controlling the engineering data, the repair station, and the parts inventory, West Star Aviation is positioning DAS Aviation to compete more aggressively on speed and comprehensive service delivery.
The acquisition of AQRD by DAS Aviation signals a maturing trend in the MRO (Maintenance, Repair, and Overhaul) sector: the shift from capacity-based competition to capability-based integration. In the past, MROs often competed on hangar space or labor rates. Today, the competitive edge lies in “speed to solution.”
By acquiring a firm with in-house DER authority, DAS Aviation effectively removes the “middleman” of third-party engineering approvals. This is particularly critical for aging fleets where OEM parts may be obsolete or prohibitively expensive. The ability to engineer a repair, approve it via DER, and manufacture the fix in-house allows DAS Aviation to capture the entire value chain of a repair event. For operators, this likely means faster return-to-service times, though it also concentrates more market power within the West Star Aviation ecosystem.
Formerly known as Dallas Aeronautical Services, DAS Aviation is a subsidiary of West Star Aviation. The company operates over 100,000 square feet of shop space across facilities in Cedar Hill, Texas, and Solon, Ohio, with additional warehousing in Collinsville, Illinois. It specializes in composite and structural repair for corporate aircraft and maintains a massive inventory of rotables following its merger with Jet Parts.
Aerospace Quality Research and Development (AQRD) is an engineering firm and FAA Part 145 repair station located at Addison Airport (KADS) in Texas. Founded roughly 20 years ago, the company is noted for its engineering-led approach to repairs and its unique capability to maintain legacy composite airframes, including the Beechcraft Starship.
Sources: DAS Aviation Press Release
DAS Aviation Acquires AQRD to Create Integrated Engineering and Repair Powerhouse
Strategic Rationale: Closing the Gap Between Engineering and Repair
Expanded Capabilities and AOG Response
Industry Context: The West Star Aviation Strategy
AirPro News Analysis
Company Profiles
About DAS Aviation
About AQRD
Photo Credit: AQRD – Montage
MRO & Manufacturing
Nigeria Advances Local Aircraft Component Manufacturing and MRO Growth
Nigeria announces plans for local aircraft component manufacturing and infrastructure to reduce capital flight and expand MRO services.
This article summarizes reporting by Vanguard. Read the original reporting for full context.
The Federal Government of Nigeria has officially announced a comprehensive strategy to establish local aircraft component manufacturing and expand Maintenance, Repair, and Overhaul (MRO) capabilities within the country. According to reporting by Vanguard, the initiative aims to position Nigeria as a central aviation hub for West and Central Africa while significantly reducing the capital flight associated with foreign aircraft maintenance.
The announcement was made by the Secretary to the Government of the Federation (SGF), George Akume, who represented President Bola Tinubu at the Nigerian International Airshow in Abuja. As detailed in the report, the administration is prioritizing partnerships with global aerospace leaders and local operators to transition the nation from a strict consumer of aviation services to a localized producer and service provider.
A primary driver behind this initiative is the economic burden of outsourcing aviation maintenance. Vanguard reports that Nigerian airlines currently spend an estimated $200 million annually on foreign maintenance checks, often flying empty aircraft to Europe or the Middle East for mandatory service. The government’s roadmap seeks to domesticate these services to retain capital within the Nigerian economy.
Beyond maintenance, the administration has set a long-term objective to integrate Nigeria into the global aerospace supply chain. While the production of complete commercial-aircraft remains a distant target, the immediate focus is on manufacturing essential components.
“We are looking at contributing components like wings, landing gears, or tires,” stated XeJet CEO Emmanuel Iza, as cited in reports on the event.
To support these ambitions, significant infrastructure projects are already underway. According to the reporting, local airline operator XeJet has commenced the construction of a major MRO and Engineering Center at the Nnamdi Azikiwe International Airport in Abuja. This facility is expected to include a maintenance hangar and a flight support center, directly addressing the lack of local capacity that forces airlines to seek services abroad.
The Nigerian government is leveraging international expertise to ensure the success of its aviation reforms. Vanguard notes that the Ministry of Aviation and Aerospace Development has secured key agreements to bolster technical know-how and safety standards.
The push for manufacturing and MRO capabilities coincides with projected growth in Nigeria’s aviation sector. Data presented during the airshow indicates that passenger traffic is forecast to rise from 15.89 million in 2023 to approximately 25.7 million by 2029. Consequently, annual sector revenue is projected to reach $2.58 billion by the end of the decade.
Regulatory improvements have also been highlighted as a catalyst for this growth. The government reported an improvement in Nigeria’s compliance with the Cape Town Convention, a treaty governing aircraft financing, rising from 49.5% to 75.5%. This increase is expected to lower leasing costs for local carriers, making fleet expansion more viable. The distinction between “manufacturing” and “MRO” is critical for industry observers. While the headline ambition of manufacturing aircraft components signals a bold long-term vision, the immediate value lies in the MRO sector. Successfully establishing local maintenance facilities would solve the most pressing operational challenge for Nigerian airlines: the high cost and downtime associated with ferrying aircraft abroad.
However, entering the global supply chain for components like landing gears or wings requires rigorous certification processes (such as FAA or EASA approvals) that can take years to secure. The partnership with Boeing for advisory support is a prudent first step, but the transition from maintenance to manufacturing will likely be a gradual evolution rather than an immediate leap.
Nigeria Unveils Strategic Roadmap for Local Aircraft Component Manufacturing and MRO Expansion
Targeting Capital Flight and Economic Independence
Infrastructure and MRO Development
Strategic Partnerships with Boeing and Cranfield University
Market Growth and Regulatory Reforms
AirPro News Analysis
Sources
Photo Credit: X
MRO & Manufacturing
Airbus A320 Production Faces Fuselage Panel Quality Issue in 2025
Airbus identifies a fuselage panel manufacturing issue on A320 jets from supplier Sofitec, inspecting up to 628 aircraft amid delivery targets.
Airbus is navigating a complex end to 2025 as reports confirm a new industrial quality issue affecting the fuselage panels of its best-selling A320-family aircraft. According to reporting by Reuters on December 1, the European planemaker has identified a manufacturing deviation involving metal skin panels that do not meet strict thickness specifications.
This development comes at a critical moment for Airbus. The manufacturer is racing to meet an ambitious delivery target of 820 aircraft by the end of the year. With the busy month of December traditionally accounting for a significant portion of annual handovers, this production snag, combined with a recent, separate software recall, has intensified scrutiny on the aerospace giant’s supply chain.
The core of the issue lies in the manufacturing process of specific exterior skin panels. Sourcing from industry insiders, Reuters reports that the defect involves a “milling process” error where panels were produced either too thin or too thick compared to design requirements. These components are reportedly located on the crown of the fuselage and near the main front door.
The defective parts have been traced to Sofitec Aerospace, a supplier based in Spain. While the defect represents a deviation from technical standards, Airbus has emphasized that it does not pose an immediate threat to flight safety.
“Airbus confirms it has identified a supplier quality issue affecting a limited number of A320 metal panels… We are taking a conservative approach and inspecting all aircraft potentially impacted.”
, Airbus statement via Reuters
While the defect is contained, the administrative and inspection scope is notable. According to data cited by Bloomberg, internal documents suggest that up to 628 aircraft may fall within the production batch requiring verification. This figure includes approximately 460 units currently in various stages of production and roughly 168 aircraft already in service.
However, it is important to distinguish between the number of aircraft being checked and the number actually defective. Reports indicate that only a “limited number” of units actually contain the non-conforming panels. For aircraft currently on the assembly line, estimated by Reuters to be “several dozen”, inspections and necessary rework are expected to slow down the final delivery process.
The timing of this quality escape is particularly challenging. To hit its 2025 target of 820 deliveries, Airbus needs to deliver approximately 163 aircraft in December alone, a record-breaking pace. The necessity of inspecting fuselage panels on the assembly line creates friction that makes this goal significantly harder to achieve. Financial markets reacted swiftly to the news. Following the initial reports on December 1, Airbus shares dropped approximately 5-6% on the Paris stock exchange, reflecting investor concerns over supply chain fragility and potential delivery deferrals.
Major operators like Wizz Air are reportedly in discussions regarding delivery schedules, though widespread cancellations of existing flights are not expected. Other carriers, such as IndiGo and Air India, are monitoring the situation closely as they await future deliveries.
This fuselage issue arrives just days after a separate, high-profile software event, creating a “double whammy” of negative headlines for the manufacturer. In late November, Airbus issued a recall for approximately 6,000 A320-family aircraft to address a vulnerability in the Elevator Aileron Computer (ELAC).
That issue, triggered by a JetBlue flight event, revealed that intense solar radiation could potentially corrupt flight control data. Unlike the fuselage defect, which is a manufacturing quality issue, the ELAC situation required an immediate software update across the global fleet. As of early December, the majority of affected airlines have applied the fix and returned their fleets to service.
Supply Chain Visibility vs. Safety Culture
While the convergence of a software recall and a hardware defect in the same week appears alarming, the industry response highlights a crucial distinction in modern aviation safety. Unlike recent crises at competitor Boeing, where defects like the 737 MAX door plug led to in-service failures, the Airbus fuselage issue is being managed largely inside the factory.
The fact that Airbus and its regulators (EASA) have not issued an Emergency Airworthiness Directive (AD) for the fuselage panels suggests confidence that this is a “quality escape” rather than an immediate airworthiness crisis. It underscores a system where deviations are caught and managed, albeit at the cost of efficiency and stock value. However, the reliance on sub-tier suppliers like Sofitec exposes the fragility of the global aerospace Supply-Chain, where a single milling error in Spain can threaten the annual targets of a multinational giant.
Is it safe to fly on Airbus A320 aircraft right now? Will my flight be cancelled? How many planes are affected?
Airbus A320 Production Hit by Fuselage Quality Snag Amid Year-End Push
Fuselage Panel Defect: The Details
Scope of the Impact
Operational Fallout and Market Reaction
Context: The “Solar Radiation” Software Recall
AirPro News Analysis
Frequently Asked Questions
Yes. Airbus and regulators have confirmed there is no immediate safety threat. The fuselage issue is a manufacturing deviation, not a critical structural failure, and the separate software issue has already been addressed with mandatory updates.
Mass cancellations are unlikely. The fuselage issue primarily affects new aircraft waiting to be delivered. The software update for existing fleets has largely been completed by major airlines.
While up to 628 aircraft are part of the batch being checked, only a small fraction are expected to have the actual defect. The primary impact is on the production line, where dozens of jets require inspection before Delivery.
Sources
Photo Credit: Stephane Mahe – Reuters
MRO & Manufacturing
EirTrade Aviation Acquires A320neo Aircraft to Address Engine Shortage
EirTrade Aviation acquires two A320neos with PW1127G engines to alleviate global spare engine shortages by disassembly at Ireland West Airport.
In a strategic move that highlights the current complexities of the global aviation supply chain, we are observing a significant development in asset management. EirTrade Aviation, a global technical asset services and trading company, has officially acquired two Airbus A320neo aircraft. These assets are approximately six years old and are equipped with Pratt & Whitney PW1127G Geared Turbofan (GTF) engines. This acquisition is not intended for fleet expansion in the traditional sense but is aimed at addressing the acute demand for spare engines and parts in the current market.
The decision to acquire and disassemble such young aircraft, manufactured circa 2019, underscores a prevailing trend in the aviation industry. Operators and maintenance facilities are currently grappling with a shortage of serviceable engine material. By securing these assets, EirTrade Aviation is positioning itself to alleviate some of the pressure on the supply chain, specifically regarding the Pratt & Whitney GTF engine family. The aircraft have been delivered to EirTrade’s facility at Ireland West Airport in Knock, where the disassembly process is set to commence.
We view this transaction as a clear indicator of the high value placed on Used Serviceable Material (USM) in today’s climate. With new engine deliveries facing delays and existing fleets requiring maintenance, the sum of an aircraft’s parts has, in specific instances, become more valuable than the flying asset itself. This operation will see the engines and Auxiliary Power Units (APUs) removed immediately, followed by the dismantling of the airframes to harvest other critical components.
The primary driver behind this acquisition is the immediate need for PW1100G-JM series engines. The aviation sector has been navigating a challenging period characterized by technical issues and recalls associated with this specific engine type. Consequently, a significant number of A320neo aircraft worldwide have faced groundings while awaiting spare engines or shop visits. EirTrade’s strategy is directly aligned with these market realities, aiming to inject much-needed liquidity into the engine market.
Lee Carey, the Chief Investment Officer at EirTrade Aviation, emphasized the company’s responsiveness to these industry dynamics. The organization has tailored its investment strategy to support the immediate needs of aircraft owners and operators who are struggling to keep their fleets airborne due to component scarcity. By harvesting these engines, EirTrade intends to make them available for sale or lease, providing a lifeline to operators facing operational disruptions.
Beyond the engines, the disassembly of the airframes will yield a robust inventory of high-demand spare parts. The A320neo is projected to be the dominant commercial aircraft platform for years to come. As the global fleet grows, so does the requirement for replacement avionics, landing gear, and flight surfaces. EirTrade’s facility in Knock is geared to process these components efficiently, with material expected to reach the market before the end of 2025.
“We are attuned to market demand and align our acquisitions accordingly to support the needs of our customers… The engines will be made available for sale to help ease the continuing global shortage of spare PW1100-series units.” , Lee Carey, Chief Investment Officer, EirTrade Aviation.
Executing a transaction of this nature requires precise technical coordination. For this acquisition, EirTrade Aviation partnered with Seagull Aviation, which acted as the Continuing Airworthiness Management Organization (CAMO). Seagull Aviation provided technical representation during the delivery phase, ensuring that the transfer of the assets adhered to rigorous regulatory and safety standards. This collaboration highlights the importance of technical expertise when managing assets that are transitioning from operational service to disassembly.
This acquisition also reinforces EirTrade’s reputation for handling new-technology assets. The company previously made headlines as the first entity globally to disassemble a Boeing 787 Dreamliner. By moving into the A320neo disassembly space with six-year-old airframes, we see a continuation of their strategy to manage assets at various stages of their lifecycle, rather than strictly dealing with end-of-life aircraft. This approach allows them to supply newer generation parts that are otherwise difficult to source. The phenomenon of “cannibalizing” younger aircraft is a direct result of post-pandemic supply chain stress and manufacturing defects affecting new engine production. While it may seem counterintuitive to scrap modern jets, the economic reality dictates that the immediate availability of a working engine commands a premium. This trend is likely to persist as long as the backlog for new engines and maintenance slots remains high.
EirTrade Aviation’s acquisition of two A320neo aircraft for disassembly is a pragmatic response to a global supply chain imbalance. By prioritizing the recovery of PW1127G engines and high-value USM, the company is addressing a critical bottleneck that is currently grounding fleets worldwide. This move demonstrates how asset managers are adapting to industry needs, shifting focus from preserving airframes to harvesting the critical components required to keep the broader global fleet operational.
Looking ahead, we anticipate that the demand for USM for next-generation aircraft will continue to rise. As the A320neo fleet matures and expands, the secondary market for parts will play an increasingly vital role in maintaining operational reliability. EirTrade’s proactive approach in securing these assets positions them as a key player in supporting the long-term sustainability of the A320neo platform.
What specific engines are involved in this transaction? Why are six-year-old aircraft being disassembled? Where will the disassembly take place?
EirTrade Aviation Acquires Two A320neos to Address Global Engine Shortage
Strategic Rationale and Market Impact
Operational Execution and Industry Context
Conclusion
FAQ
The two Airbus A320neo aircraft are equipped with Pratt & Whitney PW1127G Geared Turbofan (GTF) engines.
Due to a global shortage of spare engines and parts, the components, particularly the engines, are currently more valuable to the market than the intact aircraft. Disassembling them allows EirTrade to supply critical spares to keep other aircraft flying.
The disassembly will be conducted at EirTrade Aviation’s facility located at Ireland West Airport in Knock, Ireland.
Sources
Photo Credit: EirTrade
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