MRO & Manufacturing
Bharat Forge Expands Aerospace Manufacturing with New Ring Mill
Bharat Forge to open a ring mill in 2026 for aerospace components, partnering with Pratt & Whitney Canada, supporting India’s aerospace growth.

Bharat Forge’s Strategic Expansion into Aerospace Manufacturing
Bharat Forge Ltd., a global leader in advanced forging and precision engineering, has announced the establishment of a state-of-the-art ring mill dedicated to aerospace applications. The facility, expected to be operational by 2026, will produce high-performance components for aero-engine applications, marking a pivotal step in India’s ambitions to become a global aerospace manufacturing hub.
This development follows a strategic partnership with Pratt & Whitney Canada, a move that not only strengthens Bharat Forge’s international presence but also aligns with national initiatives like Make in India and Atmanirbhar Bharat. The ring mill will integrate cutting-edge technologies, adhering to stringent global standards for quality and traceability, positioning India as a credible player in the global aerospace supply chain.
As global aerospace markets seek diversified and resilient supply chains, Bharat Forge’s investment signals a shift in manufacturing capabilities from traditional centers to emerging economies. This article explores the strategic, technological, and economic implications of Bharat Forge’s aerospace expansion, grounded in verified data and industry insights.
Corporate Background and Evolution of Bharat Forge
Founded in 1961 by Nilkanthrao A. Kalyani in Pune, Maharashtra, Bharat Forge has grown into the flagship company of the Kalyani Group. Under the leadership of Baba Kalyani, the company has evolved from a domestic forging unit into a multinational engineering powerhouse with a presence in multiple sectors including automotive, defense, oil and gas, and now aerospace.
Key milestones in the company’s history include its expansion into global markets in the early 1990s and major investments in forging technology throughout the 2000s. These included the installation of high-capacity press lines and the establishment of advanced machining facilities, which laid the groundwork for its current capabilities in precision engineering.
Today, Bharat Forge operates 18 manufacturing facilities across five countries and boasts an annual forging capacity of over 770,000 tons. Its financial performance in FY 2022-23 includes consolidated revenues of ₹16,817 crores (approximately $2.03 billion), with an EBITDA margin of 21.7%, figures that underscore its robust operational health and capacity for strategic investments.
Strategic Importance of the Ring Mill
The announcement of the new ring mill on July 30, 2025, marks a significant diversification into aerospace manufacturing. The facility will be located in Baramati, Maharashtra, leveraging existing infrastructure and workforce expertise. It aims to support both domestic and international aerospace programs, focusing on aero-engine components that demand high precision and performance.
According to Amit Kalyani, Vice-Chairman and JMD of Bharat Forge, the partnership with Pratt & Whitney Canada “reinforces our commitment to the global aerospace ecosystem and advances India’s manufacturing capabilities in high-value aerospace components.” This strategic alignment with a major aerospace OEM provides Bharat Forge with access to global best practices and quality standards.
Frederic Lefebvre, Vice President of Supply Chain at Pratt & Whitney Canada, emphasized the importance of the partnerships in building a resilient global supply chain and enhancing India’s aerospace ecosystem. With over 800 employees in India, Pratt & Whitney has a longstanding presence in the country, further validating Bharat Forge’s role as a trusted partner.
“This underscores our commitment to building a resilient global supply chain and advancing India’s aerospace ecosystem.”, Frederic Lefebvre, Pratt & Whitney Canada
Ring Rolling Technology and Aerospace Applications
Ring rolling is a critical process in aerospace manufacturing, used to produce seamless, high-strength components such as turbine rings and structural elements. The technique involves the plastic deformation of heated metal rings, resulting in components with superior mechanical properties and dimensional accuracy.
Modern ring rolling systems employ CNC controls, temperature and pressure sensors, and automated feeding mechanisms. These capabilities ensure tight tolerances and repeatability, essential for aerospace applications where failure is not an option. The process also allows for material versatility, accommodating alloys like titanium and nickel-based superalloys commonly used in jet engines.
Seamless rolled rings offer several advantages over cast or welded alternatives. They maintain structural integrity under high temperatures, reduce material waste, and lower machining costs due to their near-net shape. These factors make them ideal for aerospace use, where performance, reliability, and cost-efficiency are paramount.
Global Aerospace Forging Market Dynamics
The global aerospace forging market is poised for significant growth. In 2024, its size was estimated at USD 26.3 billion, with projections reaching USD 36.0 billion by 2030. Other forecasts suggest even higher growth, with some estimates pointing to a USD 99.1 billion market by 2037. This expansion is fueled by rising demand for lightweight, durable components and advancements in materials and forging technologies.
The commercial-aircraft segment dominates the market, driven by increasing air travel and demand for fuel-efficient planes. Military aviation is also a key growth area, with a focus on high-performance forged components for next-generation aircraft. Materials like titanium and aluminum alloys are in high demand due to their strength-to-weight ratios.
India, with its growing engineering talent pool and supportive government policies, is well-positioned to capitalize on this trend. The country’s share in global aerospace manufacturing is expected to rise, especially as OEMs diversify supply chains in response to geopolitical and logistical challenges.
India’s Aerospace Vision and Policy Support
India’s aerospace ambitions are backed by national initiatives such as Make in India and Atmanirbhar Bharat. These programs aim to increase domestic manufacturing and reduce reliance on imports, particularly in strategic sectors like aerospace and defense. The Ministry of Defence has set a target of USD 26 billion in aerospace and defense output by 2025.
Prime Minister Narendra Modi has also identified Maintenance, Repair, and Overhaul (MRO) services as a sunrise sector, with plans to develop a USD 4 billion MRO hub by 2030. These initiatives create a conducive environment for companies like Bharat Forge to invest in high-value manufacturing capabilities.
Public-private partnerships are central to this strategy. Companies such as Tata Advanced Systems and Hindustan Aeronautics Ltd. have already partnered with global OEMs like Boeing and Airbus. Bharat Forge’s ring mill adds to this ecosystem, bolstering India’s credibility as a destination for aerospace manufacturing.
Conclusion
Bharat Forge’s establishment of a ring mill for aerospace applications is a strategic move that aligns with both corporate growth objectives and national policy goals. The facility will enhance India’s position in the global aerospace supply chain while providing Bharat Forge with access to high-margin, technology-intensive markets.
As the facility becomes operational in 2026, it will serve as a testament to India’s evolving manufacturing capabilities. The project exemplifies how strategic partnerships, technological investments, and policy alignment can drive industrial transformation. Bharat Forge’s initiative could pave the way for further advancements in India’s aerospace sector, fostering innovation, job creation, and economic growth.
FAQ
What is the purpose of Bharat Forge’s new ring mill?
The ring mill will manufacture high-performance aerospace components, particularly for aero-engine applications, using advanced ring rolling technology.
When will the ring mill be operational?
The facility is expected to be operational by 2026.
Who is Bharat Forge partnering with for this project?
Bharat Forge has signed a strategic partnership with Pratt & Whitney Canada for the supply of aerospace components.
How does this project support India’s aerospace ambitions?
The project aligns with national initiatives like Make in India and Atmanirbhar Bharat, contributing to India’s goal of becoming a global aerospace manufacturing hub.
Sources:
Bharat Forge Ltd.,
Pratt & Whitney Canada,
MarketsandMarkets,
Business Standard,
LiveMint,
IATA,
Make in India,
Ministry of Defence, India
Photo Credit: Pune Bharat Forge Ltd
MRO & Manufacturing
AAE Opens 1900sqm MRO Facility at Albury Airport Australia
Australian Aerospace Engineering opens a new MRO facility in Albury, NSW, supporting UH-60M Black Hawk sustainment for the Australian Army.

Australian Aerospace Engineering (AAE) officially opened a new 1,900-square-meter Maintenance, Repair, and Overhaul (MRO) facility adjacent to Albury Airport (ABX) in New South Wales on August 25, 2026. The purpose-built site consolidates the company’s aerospace maintenance and manufacturing capabilities to support domestic aviation and defense operations.
In a press release issued on August 25, AAE detailed that the new infrastructure expands its capacity to perform complex aerospace work domestically. The opening coincides with an expanded Partnerships announcement from Lockheed Martin Australia, integrating the Albury facility into the sustainment network for the Australian Army’s UH-60M Black Hawk Helicopters fleet.
Facility capabilities and defense integration
The new site brings together multiple specialized services under one roof. These include aircraft maintenance, component overhaul, non-destructive testing (NDT), machining, manufacturing, spare-parts storage, and specialist surface treatment. The facility features a semi-downdraft heated spray booth and an adjoining helipad designed specifically to support maintenance operations for medium to large helicopter platforms.
The infrastructure investment directly supports AAE’s growing role in the Australian defense supply chain. On the same day as the facility opening, Lockheed Martin Australia confirmed the site will support the sustainment of the Australian Army’s UH-60M Black Hawk fleet. AAE also lists Sikorsky Australia, Pilatus Australia, and BAE Systems among its defense and aerospace partners.
Regional economic impact and company growth
The Albury facility marks a significant expansion for AAE, which has operated for more than 20 years. The company has grown its workforce from an initial three-person family business to a current team of 14 employees.
Justin Clancy MP, Member for Albury, officiated the opening ceremony. He noted that the facility provides a foundation for ongoing growth, including the addition of new engineering and technical roles in the coming years.
“The opening of AAE’s new facility is a fantastic outcome for Albury, creating opportunities for highly skilled local jobs and demonstrating what regional Australian businesses can achieve in advanced aerospace and Defence Industries,” Clancy said.
AAE Chief Executive Officer Adam Johnston stated that the new site gives the company the space and resources required to take on more complex work. Prior to the formal opening, the Governor of New South Wales, Margaret Beazley, conducted an official tour of the newly constructed facility on February 18, 2026.
AirPro News analysis
We view the expansion of regional MRO capabilities in Australia as a critical step in building sovereign defense industrial capacity. By locating specialized services like NDT and component overhaul outside major metropolitan hubs, companies like AAE reduce supply chain bottlenecks for critical platforms like the UH-60M Black Hawk. The integration of a dedicated helipad and specialized spray booth indicates a clear strategic focus on rotary-wing sustainment, positioning the Albury site as a specialized node in the broader Lockheed Martin and Sikorsky Australia support network.
Sources: Australian Aerospace Engineering
Photo Credit: Australian Aerospace Engineering
MRO & Manufacturing
Lion Group Opens Batam Aero Engine MRO Facility in Indonesia
Lion Group launched Batam Aero Engine on Aug 19, 2026, offering engine and APU MRO services to serve Southeast Asian operators.

Lion Group has officially commenced operations at its new Batam Aero Engine maintenance, repair, and overhaul (MRO) facility in Indonesia, aiming to capture a larger share of the Asian engine maintenance market and reduce domestic reliance on foreign service providers.
The facility, which opened on August 19, 2026, provides both on-wing and off-wing maintenance for jet engines, turboprop engines, and Auxiliary Power Units (APUs). The Launch was detailed in a press release issued by Lion Group on August 21, 2026, highlighting the company’s push to localize critical aviation supply chains.
Technical capabilities and infrastructure
Batam Aero Engine enters the market with specialized diagnostic and repair capabilities designed to service a variety of powerplants. According to the Lion Group press release, the facility is equipped to perform complex procedures including Low Pressure Turbine (LPT) module replacements.
The maintenance center also features advanced borescope inspection equipment. Certified personnel will utilize IPLEX NX, IPLEX GX/GT, and Mentor Flex systems to conduct internal engine diagnostics. These capabilities allow technicians to assess engine health and identify potential defects without requiring full engine teardowns, thereby reducing maintenance turnaround times for operators.
Strategic expansion in the Asian MRO market
The inauguration event in Batam drew key figures from both the company and Indonesian regulatory bodies, including Lion Group Founder Rusdi Kirana and Batam Mayor Dr. Amsakar Achmad. The strategic placement of the facility in Batam leverages existing industrial infrastructure and proximity to regional trade routes to attract maintenance contracts from across Southeast Asia-Pacific.
Lion Group President Director Captain Daniel Putut Kuncoro Adi emphasized the dual focus of the new enterprise.
“We hope this facility can serve domestic needs as well as friendly countries and further strengthen Indonesia’s aviation industry,” Adi stated, according to reporting by Aviation Business News.
Indonesian regulators also view the facility as a step toward greater self-sufficiency in the aviation sector. Sokhib Al Rokhman, Director of Airworthiness and Aircraft Operations at Indonesia’s Directorate General of Civil Aviation (DGCA), highlighted the broader national strategy during the launch.
“We want to strengthen aviation independence by making Batam Aero Engine an MRO hub that is efficient, responsive, and competitive in the Asian market,” Rokhman said, as reported by ePlaneAI.
AirPro News analysis
The establishment of Batam Aero Engine represents a calculated vertical integration Strategy by Lion Group. By bringing engine and APU maintenance in-house, the operator can better control maintenance costs and mitigate Supply-Chain bottlenecks that have constrained the global MRO sector in recent years. Furthermore, positioning the facility in Batam allows Indonesia to compete directly with established MRO hubs in neighboring Singapore and Malaysia. If the facility can secure third-party contracts as intended, it will mark a significant maturation of Indonesia’s domestic aviation technical capabilities and workforce.
Sources: Lion Air Public Relations
Photo Credit: Batam Aero Engine
MRO & Manufacturing
2026 GA Parts Survey: Supply Chain Pressures on Aging Fleet
TBX survey finds 66% of GA maintenance pros expect parts availability to worsen as the piston fleet averages 53 years old.

General aviation maintenance professionals are spending more time hunting for parts and technical data than managing costs, as supply chain friction threatens the operational viability of an aging piston aircraft fleet.
In a press release issued on August 23, 2026, TBX, operating as Airworthy.com, published the findings of its 2026 General Aviation Parts Survey. The accompanying summary report, titled “The Great Parts Squeeze,” details the mounting pressures on maintenance shops tasked with servicing a certified general aviation (GA) piston fleet that now averages 53 years of age.
Supply chain friction and industry sentiment
The survey data indicates widespread pessimism regarding the near-term outlook for component availability. According to the report, 66% of surveyed industry professionals expect the aviation parts supply environment to worsen in the near future. Dissatisfaction is prevalent across multiple metrics, with 72% of respondents reporting frustration with parts pricing and 59% expressing dissatisfaction with current lead times.
Despite the high concern over pricing, the report highlights that the sheer time required to source components and access Illustrated Parts Catalogs (IPCs) has become the primary operational bottleneck for maintenance providers.
“Maintenance shops are spending too much time searching for parts, finding part numbers, waiting on backorders, and sourcing alternatives,” said Jon McLaughlin, CEO of TBX.
McLaughlin added that this administrative burden includes the time spent explaining limited options, or the complete lack thereof, to customers waiting for their aircraft to return to service.
Strategies for an aging piston fleet
With the average certified GA piston aircraft now over half a century old, the industry faces compounding challenges in keeping legacy airframes airworthy. The TBX report suggests that maintaining this fleet will require broader acceptance and availability of alternative components, including Parts Manufacturer Approval (PMA) items and serviceable used parts, alongside traditional Original Equipment Manufacturer (OEMs) supplies.
“As the GA fleet continues to age, improving parts availability, expanding access to technical data, and giving maintainers more options will be critical to keeping these aircraft flying,” McLaughlin stated in the release.
The company intends for the survey data to serve as a baseline for manufacturers and suppliers to address these bottlenecks. McLaughlin noted that the friction points identified by maintenance professionals require a coordinated response, stating that the issue cannot be solved by any single segment of the industry alone.
AirPro News analysis
The findings in the TBX report quantify a reality we hear frequently from general aviation maintenance providers. As the legacy piston fleet ages past the 50-year mark, the original supply-chains that supported these aircraft have often consolidated, pivoted to turbine markets, or ceased operations entirely. The high dissatisfaction with lead times points to a structural gap in the market. While PMA manufacturers have stepped in to produce high-demand replacement parts, the long tail of low-volume, specialized components remains a significant vulnerability for GA operators. If supply chain friction continues to outpace solutions, we may see an increase in aircraft grounded not for lack of funds, but for lack of basic hardware and approved technical data.
Sources: TBX via PR Newswire
Photo Credit: Stock Image
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