MRO & Manufacturing
PyroGenesis Secures European Order for Titanium Powder in Aerospace
PyroGenesis confirms a strategic titanium powder order from a European aerospace research organization for Electron Beam Melting applications.

This article is based on an official press release from PyroGenesis Canada Inc.
PyroGenesis Secures Strategic Titanium Powder Order from European Aerospace Research Entity
PyroGenesis Canada Inc. (TSX: PYR, OTCQX: PYRGF), a leader in the design and manufacture of advanced plasma processes, has confirmed a significant new order for its titanium metal powder. According to an official announcement released on February 23, 2026, the order comes from a prominent “Scientific Aerospace Research Organization” based in Europe. This transaction marks a pivotal moment for the company, representing the first commercial validation of its NexGenâ„¢ plasma atomization technology by a major European research body.
The client, whose identity remains confidential, will utilize the titanium powder for Electron Beam Melting (EBM), a specialized 3D printing process used to manufacture high-performance aerospace components. This development signals PyroGenesis’ expanding footprint in the European additive manufacturing sector and highlights the versatility of its proprietary production systems.
Details of the European Order
The agreement specifies the delivery of titanium metal powder (Ti-6Al-4V, commonly known as “Ti64”). Unlike previous orders that often focused on “fine” cuts for Laser Powder Bed Fusion (LPBF), this order requests a “coarse” cut with a particle size range of 45–106 µm (microns). This specific size distribution is tailored for EBM printers, which use a high-energy electron beam to fuse metal powder in a vacuum environment.
In the company’s press release, PyroGenesis emphasized the strategic nature of the client. Described as a “Scientific Aerospace Research Organization,” the entity operates similarly to national research bodies where government agencies and private aerospace leaders collaborate to advance innovation. These organizations often serve as technology gatekeepers, validating materials and processes before they are adopted by commercial aerospace manufacturers.
“This order is significant as it marks the first commercial validation of PyroGenesis’ NexGenâ„¢ plasma atomization technology by a major European research entity.”
, PyroGenesis Canada Inc. Press Release
Clarification on Client Identity
While the client is described as a “Scientific Aerospace Research Organization,” PyroGenesis has clarified that this is a description of the entity’s function rather than its specific name. Industry observers note that the client is distinct from U.S.-based defense firms with similar acronyms; the press release explicitly identifies the customer as a European organization.
Strategic Implications and Technology Validation
This order serves as a critical proof point for PyroGenesis’ NexGen™ plasma atomization system. The technology is designed to produce highly spherical, dense, and pure powders with excellent flowability, traits that are essential for preventing defects in mission-critical aerospace parts.
Expanding Beyond Fine Cuts
Historically, much of the demand for titanium powder in additive manufacturing has centered on fine cuts (15–45 µm) for laser-based systems. By securing a commercial order for the 45–106 µm coarse cut, PyroGenesis demonstrates that its NexGen™ system can effectively service the EBM market as well. This versatility allows the company to address a broader segment of the additive manufacturing industry.
Market Context
The global market for titanium powder in additive manufacturing is experiencing robust growth. Industry projections estimate the market could expand from approximately $214 million in 2023 to $1.4 billion by 2032. Titanium is classified as a “Critical Mineral” by both Canadian and U.S. governments due to its high strength-to-weight ratio and corrosion resistance, making it indispensable for defense and aerospace applications.
AirPro News Analysis
The “Gatekeeper” Strategy: Securing an order from a major research organization is often a precursor to larger commercial contracts. Entities like the one described by PyroGenesis typically validate materials for broader industry use. If the NexGenâ„¢ powder performs well in this R&D environment, it could clear the path for adoption by the commercial partners associated with the research organization.
Momentum in 2026: This European win follows a series of successes for PyroGenesis in the North-America market. In January 2026, the company announced a 1-tonne recurring order from a U.S. materials company, following a 3.5-tonne order in late 2025. The addition of a European client diversifies the company’s revenue base and reduces reliance on a single geographic market.
Frequently Asked Questions
What is Electron Beam Melting (EBM)?
EBM is a type of 3D printing that uses a high-energy electron beam to melt metal powder layer by layer. It takes place in a vacuum and at high temperatures, resulting in stress-relieved parts with material properties comparable to wrought metal. It typically requires coarser powder (45–106 µm) compared to laser-based methods.
What is NexGenâ„¢ Plasma Atomization?
NexGen™ is PyroGenesis’ proprietary technology for producing metal powders. It uses plasma torches to atomize wire feedstock into spherical powder. The company claims production rates exceeding 25 kg/hour, which offers potential cost advantages over legacy atomization methods.
Why is the client anonymous?
It is common in the aerospace and defense sectors for clients to request anonymity due to the sensitive nature of their research and development projects. The description provided suggests a high-profile entity where confidentiality is standard protocol.
Sources:
PyroGenesis Press Release
Photo Credit: PyroGenesis
MRO & Manufacturing
ST Engineering and Collins Aerospace Sign MRO Agreements
ST Engineering and Collins Aerospace expand component repair and OEM parts procurement for Boeing 787, 737 MAX, and A320neo platforms.

ST Engineering’s Commercial Aerospace business and Collins Aerospace, an RTX business, have signed three multi-year agreements to expand component repair capabilities and original equipment manufacturer parts procurement for major Boeing and Airbus aircraft platforms.
Announced in a press release on September 23, 2026, the collaboration is designed to deliver faster turnaround times for component repairs amid ongoing global supply chain constraints. The agreements integrate Collins Aerospace’s original equipment manufacturing (OEM) data and parts with ST Engineering’s global maintenance, repair, and overhaul (MRO) network.
Expanding component support and repair capabilities
The three agreements broaden ST Engineering’s authorized repair capabilities for the Boeing 787 and extend lifecycle repair support for the Airbus A320 and Boeing 737 aircraft families. The deal also expands ST Engineering’s procurement of OEM spare parts for narrowbody aircraft, specifically targeting components for the Boeing 737 MAX and Airbus A320neo.
Supported components under the new agreements include Line Replaceable Units (LRUs), Collins fan assembly electronics boards, and Power & Controls spare parts.
Poon Kok Wah, Senior Vice President and Head of Component Services at ST Engineering, stated in the press release that the expanded scope deepens the collaboration between the two companies and enhances the value of ST Engineering’s Maintenance-By-the-Hour program.
“Our longstanding relationship with Collins Aerospace brings together its OEM expertise and ST Engineering’s lifecycle MRO and comprehensive asset management strengths to better support airline operators worldwide,” Poon said.
He noted that the agreements will directly bolster in-house component MRO capabilities for the 787, 737 MAX, and A320neo platforms, alongside improvements in distribution and material services.
Strategic growth and infrastructure investment
The component support agreements follow parallel infrastructure investments by both companies to capture growing aftermarket demand. On September 9, 2026, ST Engineering announced an expansion of its nacelle MRO capacity at its Stockholm facility. The project will add approximately 5,000 square meters of capacity by early 2027 to accommodate increasing demand for widebody nacelle maintenance.
According to reporting by Aviation Week, modern composite nacelles increasingly require access to proprietary repair procedures and OEM engineering data. This technical requirement makes licensing agreements with manufacturers like Collins Aerospace strategically vital for independent MRO providers.
Collins Aerospace is concurrently expanding its manufacturing and support footprint in Singapore. In August 2024, the company announced a $250 million investment to relocate its Singapore manufacturing plant to a new facility in the Seletar Aerospace Park. Construction on the new site is scheduled to begin in the fourth quarter of 2025 and conclude by 2027, according to the Association of Aerospace Industries Singapore.
AirPro News analysis
We view the deepening integration between Tier 1 OEMs and independent MRO providers as a necessary response to persistent supply chain bottlenecks. As new-generation aircraft like the 737 MAX and A320neo mature, the volume of components requiring specialized repair procedures is increasing. By securing direct access to Collins Aerospace OEM parts and technical data, ST Engineering can bypass secondary market shortages and offer operators more predictable dispatch reliability. For Collins Aerospace, leveraging ST Engineering’s established global MRO infrastructure allows the manufacturer to scale its aftermarket support without bearing the full capital expenditure of building new, wholly owned repair stations.
Sources: ST Engineering
Photo Credit: ST Engineering
MRO & Manufacturing
FAA Grants Boeing 777F Emissions Exemption Through 2031
The FAA issued Exemption No. 26705, allowing Boeing to certify up to 35 777 Freighters beyond the 2028 emissions deadline.

This is original reporting and analysis by AirPro News.
The Federal Aviation Administration (FAA) has granted The Boeing Company a regulatory exemption allowing the manufacturer to certify and sell up to 35 current-generation Boeing 777 Freighter (777F) aircraft beyond a looming 2028 emissions deadline.
The waiver, officially designated as Exemption No. 26705, bridges a critical production gap for Boeing’s widebody freighter program as the company faces delays in certifying its next-generation replacement, the Boeing 777-8F. Without the exemption, Boeing would have been barred from delivering the current 777F after January 1, 2028, when stricter fuel-efficiency and carbon dioxide emissions standards take effect.
Bridging the production gap
The FAA signed the exemption on September 15, 2026, and published it to the public docket the following day. The waiver applies specifically to aircraft receiving their first certificates of airworthiness between January 1, 2028, and January 1, 2031.
In its summary of Boeing’s petition published in the Federal Register in April 2026, the FAA noted the request was designed to “meet existing customer demand and maintain production continuity” during the transition to the newer model.
The 777-8F certification timeline is closely tied to the broader 777X program. With the first Boeing 777-9 passenger aircraft currently targeted for delivery in 2027, the 777-8F is expected to enter service approximately two years later in 2029. The FAA decision cited the need for flexibility to accommodate uncertainty in the certification timeline of the replacement freighter, according to reporting by Reuters.
Economic implications and regulatory precedent
The financial stakes for the 777F program are substantial. Reuters reported that Boeing claimed the absence of an exemption would result in the loss of an estimated $15 billion in United States exports. Each 777F export contributes approximately $440 million to the U.S. trade balance at list prices.
The incoming 2028 regulations stem from a February 2024 FAA rule that adopted International Civil Aviation Organization (ICAO) standards aimed at reducing carbon pollution from large airplanes. The current-generation 777F does not meet these updated efficiency requirements.
This is not the first time Boeing has secured relief from the 2028 emissions cutoff for its cargo aircraft. In 2024, the U.S. Congress passed legislation permitting Boeing to continue producing its Boeing 767 Freighter for an additional five years through 2033, exempting that airframe from the same environmental regulations.
AirPro News analysis
We view this exemption as a pragmatic regulatory maneuver that acknowledges the reality of current aerospace supply chains and certification timelines. By capping the exemption at 35 airframes and setting a hard expiration date of January 1, 2031, the FAA has provided Boeing with a necessary buffer without permanently undermining the ICAO emissions framework. This decision effectively de-risks the 777-8F transition for Boeing, ensuring the manufacturer can maintain its dominant position in the dedicated widebody freighter market even if the 777X program encounters further minor schedule adjustments.
Sources: Federal Aviation Administration
Photo Credit: Boeing
MRO & Manufacturing
HAECO Launches Trent 1000 Module Replacement Service at Heathrow
HAECO and Rolls-Royce launch Trent 1000 modular replacement capability at London Heathrow, one of four authorized sites worldwide.

Hong Kong Aircraft Engineering Company Limited (HAECO) and Rolls-Royce have launched a specialized modular replacement service for the Trent 1000 engine at HAECO’s London Heathrow Airport (LHR) facility.
Announced in a press release on September 21, 2026, the new capability targets Module 32 (Intermediate Pressure Compressor) and Module 41 (High Pressure Compressor) replacements for the powerplant, which is a primary option for the Boeing 787 Dreamliner. The addition makes the London site one of only four locations worldwide authorized to perform these major modular replacements.
Addressing maintenance choke points
The Aviation industry is currently navigating significant pressure regarding engine maintenance capacity and aircraft availability. To mitigate these constraints, HAECO is utilizing a horizontal strip method designed to reduce turnaround times and extend engine time on wing.
Rolls-Royce Senior Vice President for the Trent 1000, Rachel Walker, noted that while the manufacturer is producing new engines, expediting re-engineered components to existing customers remains a priority. She stated that the partnership with HAECO is helping reduce MRO choke points.
George Edmunds, Group Director of Components and Engine Services at HAECO, described the London capability as a major milestone in the Partnerships with Rolls-Royce. He emphasized the focus on delivering a certified solution that allows airlines to restore fleet health and return aircraft to service.
Global engine support expansion
The London Heathrow authorization follows a broader strategy by HAECO to scale its global engine support network. On July 22, 2026, the maintenance provider announced the opening of Engine Workshop No. 5 at its Hong Kong base, expanding capacity for advanced engine services including Trent XWB module swaps and LEAP engine support.
The financial footprint of the Trent 1000 maintenance market is substantial. According to reporting by Aviation Week, the engine is projected to generate $43.1 billion in MRO spending between 2026 and 2035.
AirPro News analysis
We view the authorization of a fourth global site for Trent 1000 modular replacements as a necessary pressure release valve for the Boeing 787 Dreamliner fleet. With supply chain constraints continuing to limit the availability of spare engines and parts, localized modular replacement capabilities at major transit hubs like London Heathrow allow operators to avoid shipping entire powerplants across the globe for specific compressor module swaps. The projected $43.1 billion in MRO spending over the next decade underscores why maintenance providers are aggressively expanding their engine service footprints.
Sources: HAECO
Photo Credit: HAECO
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