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Spain Demonstrates Advanced Crewed-Uncrewed Teaming with H135 and Flexrotor

Spain achieves NATO Level 4 interoperability by linking H135 helicopter with Flexrotor drone, boosting defense capabilities and crew safety.

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Spain Advances in Crewed-Uncrewed Teaming with Successful Naval Demonstration

The landscape of modern aerial operations is undergoing a significant transformation, driven by the integration of uncrewed systems with traditional crewed aircraft. This concept, known as Crewed-Uncrewed Teaming (CUC-T), aims to leverage the strengths of both human decision-making and autonomous technology to create a powerful force multiplier. In a notable advancement for European defense capabilities, Spain has recently positioned itself at the forefront of this innovation. A landmark demonstration in May 2025 saw the Spanish Navy and Airbus Helicopters successfully team up an H135 helicopter with a Flexrotor uncrewed aerial system (UAS), showcasing a high level of interoperability and setting a new benchmark for future military operations.

This successful trial is more than just a technical exercise; it represents a strategic step forward in enhancing mission effectiveness, improving situational awareness, and, most critically, increasing the safety of military personnel. By allowing a helicopter crew to remotely operate a drone and receive its sensor data in real-time, the operational reach of the crewed asset is extended far beyond its own physical limits. This allows forces to conduct reconnaissance and surveillance in high-risk environments without directly exposing the crew to potential threats. The demonstration underscores a broader trend among modern armed forces to adopt and refine CUC-T as a core component of their operational doctrine, reflecting a commitment to technological superiority and personnel protection.

A Technical Milestone: The H135 and Flexrotor Integration

The demonstration, held at the Coronel Maté Spanish Army airbase in Colmenar Viejo, Madrid, was a collaborative effort between the Spanish Navy and Airbus Helicopters. The primary objective was to validate the seamless integration of a crewed helicopter, the Spanish Navy’s H135 ‘Nival’, with a highly capable UAS, the Airbus-built Flexrotor. The goal was to prove that the helicopter’s crew could not only receive data from the drone but also take direct control of its flight path and sensor payloads, effectively turning the UAS into an extension of the helicopter’s own systems.

Achieving a High Level of Interoperability

The trial successfully achieved Level of Interoperability (LOI) 4, as defined by NATO’s STANAG 4586 standards. This is a significant technical achievement, as LOI 4 signifies that the crew of the manned aircraft can directly command both the flight of the UAS and the operation of its onboard sensors from their own cockpit. This level of control moves beyond simply receiving video feeds to actively directing the uncrewed asset as a tactical tool in a dynamic environment. This capability was made possible through Airbus Helicopters’ proprietary HTeaming system, a modular solution specifically designed to facilitate this complex integration.

The practical implications of this achievement are profound. It allows the helicopter to remain at a safe “stand-off” distance while the drone ventures into potentially hazardous areas to gather intelligence. The real-time data stream enables faster and better-informed decision-making, a critical advantage in time-sensitive missions. The ability to control the drone’s sensors directly means the crew can investigate points of interest on the ground or at sea with precision, withoutaltering the helicopter’s own position or flight path.

Luis Martín Díaz, Head of Customers and Programmes at Airbus Helicopters in Spain, stated: “The association with the Flexrotor converts the helicopter into a force multiplier, enabling rapid collection and distribution of data in real time to allow informed decision-making, and also reduces the crew’s exposure to dangerous and no-go areas.”

The Flexrotor UAS: A Versatile Asset

The choice of the Flexrotor UAS for this demonstration was strategic. As a Group 2 small tactical UAS, it is designed for Intelligence, Surveillance, and Reconnaissance (ISR) missions. Its Vertical Take-Off and Landing (VTOL) capability is a key feature, requiring only a small 3.7 x 3.7-meter area for launch and recovery. This makes it exceptionally well-suited for naval operations, as it can be deployed from ships that lack a traditional flight deck, greatly expanding its operational flexibility.

With a maximum take-off weight of 25 kg (55 lbs), the Flexrotor boasts an impressive endurance of 12-14 hours in a typical mission configuration, with the potential to fly for over 30 hours. This long flight time allows for persistent surveillance over a wide area. Furthermore, it can be assembled and made airborne in under 30 minutes, providing a rapid response capability when needed. Its ability to carry a variety of advanced sensor payloads makes it a versatile tool for data collection in diverse operational scenarios.

Part of a Broader National and International Strategy

This successful CUC-T demonstration was not an isolated event but rather a key component of Spain’s broader strategy to invest in and develop advanced defense technologies. The Spanish Ministry of Defence has shown a clear commitment to integrating unmanned systems, viewing them as essential for maintaining a modern and effective military. This vision is being realized through participation in both national and international collaborative projects.

European Collaboration and NATO Relevance

Spain’s involvement extends to major European defense initiatives. The Spanish Ministry of Defence played a role in defining the operational concepts for the EU-funded MUSHER project, which aimed to develop a robust European MUM-T system. The success of MUSHER in integrating assets from different companies and nations laid the groundwork for exercises like the H135/Flexrotor trial. This collaborative approach ensures that Spain’s technological advancements are aligned with those of its European partners, promoting interoperability and shared capabilities.

The technology’s relevance has also been proven on the NATO stage. The Flexrotor UAS was a key asset during the REPMUS 2025 exercise (Robotic Experimentation and Prototyping using Maritime Uncrewed Systems). In this major NATO maritime exercise, naval forces from Spain, Portugal, and Germany collaborated, with the Flexrotor demonstrating its long-endurance ISR capabilities in a complex, multi-national environment. This participation highlights Spain’s active role in shaping the future of NATO’s maritime and aerial operations.

Belén García Molano, Head of Engineering at Airbus Helicopters in Spain, noted: “The commitment of the Spanish Ministry of Defence to projects of this type is of fundamental importance… These advances are not only a response to the increasing demand for more sophisticated and efficient defence systems, but are also a reflection of the country’s investment in talent and technology.”

Fostering a National Defense Ecosystem

Beyond international partnerships, Spain is also cultivating its domestic defense industry. Another initiative highlighting this focus is the collaboration between Airbus Helicopters España and the Spanish drone manufacturer Alpha Unmanned Systems. This project aims to integrate the Alpha A900 UAV with Spanish Army helicopters, further demonstrating a national commitment to developing sovereign CUC-T capabilities. By fostering partnerships between major defense contractors and specialized local companies, Spain is building a robust ecosystem for innovation. This comprehensive strategy ensures that the nation is not only adopting cutting-edge technology but is also actively contributing to its development and refinement.

Conclusion: A New Era for Aerial Operations

The successful demonstration of Level of Interoperability 4 between an H135 helicopter and a Flexrotor drone marks a significant milestone for the Spanish Navy and the nation’s defense industry. It is a clear indicator that Crewed-Uncrewed Teaming is moving from a conceptual phase to a practical, field-ready capability. This advancement provides a tangible “force multiplier” effect, enhancing situational awareness, operational efficiency, and crew safety in a way that will redefine tactical aerial missions.

Looking ahead, this achievement places Spain among the key players shaping the future of collaborative combat air systems in Europe. The continued investment in projects like MUSHER and collaborations with NATO allies and domestic industry partners signals a long-term strategic vision. As these technologies mature, the seamless integration of crewed and uncrewed assets is poised to become a standard operational paradigm, paving the way for a future where human oversight and autonomous systems work in perfect synergy to meet complex security challenges.

FAQ

Question: What is Crewed-Uncrewed Teaming (CUC-T)?
Answer: Crewed-Uncrewed Teaming (CUC-T), also known as Manned-Unmanned Teaming (MUM-T), is a military concept where a crewed aircraft, like a helicopter, works in synchronization with one or more uncrewed aerial systems (UAS) or drones. The crew can control the drone and receive its data, using it to extend their vision, perform reconnaissance in dangerous areas, and improve overall mission effectiveness.

Question: What is the significance of achieving Level of Interoperability (LOI) 4?
Answer: According to NATO standards, LOI 4 is a high level of integration where the crew of the manned aircraft can directly control both the flight path and the sensor payload of the uncrewed system from their cockpit. This is significant because it moves beyond simply viewing a drone’s video feed to actively and precisely controlling the drone as a tactical tool in real-time.

Question: Why is the Flexrotor UAS suitable for these types of missions?
Answer: The Flexrotor is highly suitable due to its combination of Vertical Take-Off and Landing (VTOL), which allows it to operate from small spaces like ships without flight decks; its long endurance of over 12 hours for persistent surveillance; and its advanced sensor payloads for Intelligence, Surveillance, and Reconnaissance (ISR) missions.

Sources: Airbus Newsroom

Photo Credit: Airbus

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Defense & Military

L3Harris Completes First 35 Viper Shield Production Units

L3Harris reaches a production milestone for the AN/ALQ-254(V)1 Viper Shield, with 233 units on backlog for eight allied F-16 operators.

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L3Harris Technologies has completed manufacturing the first 35 production units of its Viper Shield electronic warfare system, initiating a production ramp-up to fulfill a 233-unit backlog for international F-16 Fighting Falcon operators.

In a press release issued on September 3, 2026, the company announced the milestone at its Clifton, New Jersey, facility. The event also marked the assembly of the first external pod configuration utilizing production-standard hardware. The AN/ALQ-254(V)1 Viper Shield currently stands as the only F-16 electronic warfare suite in active production.

Fulfilling the international backlog

L3Harris is scaling operations to meet demand from eight allied nations that have collectively ordered 233 Viper Shield systems. These international operators have contributed to a $1 billion shared investment funding the development, laboratory testing, flight testing, and current production of the suite.

“The foreign investment is funding development, lab testing, flight testing and current production of Viper Shield systems, which presents the United States with a savings opportunity to avoid upfront costs,” said Chris Aebli, President, Communications & Spectrum Dominance, L3Harris.

Aebli noted that this shared investment means the U.S. Air-Forces and Air National Guard could benefit from joining the program without bearing the initial development burden.

Recent flight testing and fleet integration

The production milestone follows a series of recent technical and commercial validations for the Viper Shield program. On August 5, 2026, L3Harris reported the completion of two-ship flight testing at Edwards Air Force Base in California. During these tests, F-16C and F-16D models flew together with Viper Shield hardware to validate the digital architecture and real-time response capabilities in multi-aircraft scenarios.

Shortly after the Edwards Air Force Base tests, the government of Peru officially selected the Viper Shield system on August 18, 2026, for its incoming F-16 Block 70 fleet. The system is designed to be fully interoperable with the APG-83 Active Electronically Scanned Array (AESA) radar, a standard component of the Block 70/72 configuration and a common upgrade for legacy F-16 airframes.

AirPro News analysis

We note that L3Harris is leveraging international procurement to mature the Viper Shield system before heavily marketing it to domestic operators. By relying on foreign military sales to fund the $1 billion development and testing phase, the manufacturer has effectively de-risked the AN/ALQ-254(V)1 for the U.S. Air Force and Air National Guard. As legacy F-16 fleets undergo radar upgrades to the APG-83 AESA, the interoperability of the Viper Shield positions it as a logical bolt-on enhancement for operators looking to modernize their electronic warfare capabilities without funding a clean-sheet development program.

Sources: L3Harris Technologies

Photo Credit: L3Harris Technologies

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Defense & Military

Hermeus Selects Anduril Lattice for Quarterhorse Mk 2

Hermeus partners with Anduril to integrate Lattice autonomy software into the Mach 3 Quarterhorse Mk 2, targeting autonomous flight in 2027.

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Hermeus has selected Anduril Industries to integrate the Lattice for Mission Autonomy software into the Quarterhorse Mk 2 high-speed uncrewed aircraft, marking Anduril’s first commercial agreement to supply its autonomy solution for a third-party Group 5 platform.

Announced in a joint press release on September 3, 2026, the partnership aims to achieve the first autonomous flight of the Quarterhorse Mk 2 in 2027. The integration aligns with the United States Air Force (USAF) Collaborative Combat Aircraft (CCA) program’s push for modular systems, demonstrating that advanced hardware and software can be developed independently and combined for high-Mach environments.

Advancing high-Mach autonomous capabilities

The Quarterhorse program, supported by funding from the Pentagon’s Defense Innovation Unit (DIU), targets speeds of Mach 3. Hermeus has maintained an aggressive development timeline, flying its first aircraft in 2025 and reaching supersonic speeds with the Quarterhorse Mk 2.1 exactly 364 days later. The company is currently preparing to fly the Mk 2.2 variant, which was constructed in under a year.

Anduril’s Lattice Software will serve as the core mission planning and execution engine for the Mk 2. Operators will interface with the aircraft using Anduril’s Menace-T command, control, communications, and computing (C4) solution. This system is already utilized by USAF operators to generate sorties with semi-autonomous aircraft.

Speaking to Breaking Defense, Hermeus Chief Executive Officer Zach Shore explained the operational necessity of the Partnerships and the need for scalable command-and-control systems.

“We now need to automate a lot of those flight controls. I want to be able to push a button, have the aircraft spin up, have the aircraft auto takeoff, all those basic features that allow one person to manage multiple platforms,” Shore told the publication.

Validating modular architecture for the CCA program

The agreement serves as a practical application of the Autonomy Government Reference Architecture (A-GRA) standard. By separating the airframe development from the autonomy software, the partnership mirrors the acquisition strategy of the USAF CCA program.

Anduril noted in its September 3 press release that the Hermeus contract validates this focus on modularity. Establishing a common standard ensures cross-compatibility between disparate hardware and software systems, which the company states will accelerate the deployment of autonomous Military-Aircraft.

Brett Darcey, Anduril’s General Manager and Vice President for Mission Autonomy in Air Dominance and Strike, emphasized the maturity of the integration in comments to Breaking Defense.

“We really want to emphasize the fullness of the stack. This isn’t just a mission autonomy science project. This is really readying the Quarterhorse for [autonomous operations],” Darcey stated.

AirPro News analysis

We view this integration as a critical test case for the Pentagon’s broader uncrewed Aviation strategy. If Anduril’s Lattice can successfully manage a third-party airframe operating at Mach 3, it will prove that the A-GRA standard is viable for extreme flight envelopes, not just subsonic loyal wingman platforms. The 2027 flight test will be a major milestone for both companies, potentially opening the door for Anduril to market its autonomy stack to other aerospace Manufacturers while allowing Hermeus to focus entirely on its high-speed propulsion and aerodynamic challenges.

Sources: Anduril Industries

Photo Credit: Anduril Industries

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Defense & Military

MAFFS Surpasses One Million Gallons in 2026 Fire Season

Military MAFFS crews delivered over 1.07M gallons of fire retardant by Aug 31, 2026, exceeding the totals of the previous two years.

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Military-Aircraft aircrews operating the Modular Airborne Fire Fighting System (MAFFS) surpassed one million gallons of fire retardant delivered across the western United States on August 28, 2026, underscoring the severity of a wildfire season that has already eclipsed the total aerial firefighting volumes of the previous two years.

According to an official release from the U.S. National Guard on September 2, 2026, the running total of retardant dropped by MAFFS-equipped Lockheed C-130 Hercules aircraft reached 1,070,017 gallons by August 31. The program provides critical surge capacity for the U.S. Forest Service (USFS) and the National Interagency Fire Center (NIFC) when commercial and federal contract airtankers are fully committed to existing incidents.

Surge capacity in a demanding fire season

The 2026 season ranks among the busiest of the past decade for military aerial firefighting units. The current volume of 1,070,017 gallons significantly exceeds the 410,810 gallons delivered in all of 2025 and the 871,205 gallons dropped in 2024.

While 2026 has seen elevated activity, the busiest MAFFS season of the past decade remains 2021, which saw 2,583,204 gallons delivered, followed by 1,350,298 gallons in 2020. With weeks potentially remaining in the current fire season, the final 2026 figures are expected to climb further.

Col. Jason Little, Commander of the MAFFS Air Expeditionary Group, emphasized the program’s role in supporting civilian agencies during periods of high demand.

“We serve as a surge capability, and our responsibility is to be as prepared and effective as possible when called upon,” Little stated. “We do our best to integrate seamlessly with the federal and state agencies committed to wildland firefighting.”

Multi-unit military coordination

The MAFFS mission requires coordination across multiple military branches and state lines. Operations for the 2026 season are being coordinated from Reno, Nevada, drawing on resources from across the western United States.

The effort comprises crews from the 146th Airlift Wing of the California Air National Guard, the 152nd Airlift Wing of the Nevada Air National Guard, the 153rd Airlift Wing of the Wyoming Air National Guard, and the 302nd Airlift Wing of the Air Force Reserve Command based in Colorado. These units operate C-130 aircraft fitted with specialized MAFFS roll-on/roll-off equipment, allowing standard tactical airlifters to function temporarily as heavy airtankers.

AirPro News analysis

The rapid accumulation of MAFFS flight hours and retardant drops in 2026 highlights a growing reliance on military surge capabilities to manage domestic natural disasters. As commercial airtanker fleets face high utilization rates early in the fire season, the strategic value of the MAFFS program becomes increasingly apparent. We note that the year-over-year volatility in retardant volumes, fluctuating from just over 410,000 gallons in 2025 to over a million before September in 2026, presents ongoing readiness and funding challenges for the participating Air National Guard and Air Force Reserve units. These squadrons must balance unpredictable domestic support missions with their primary military readiness and global airlift requirements.

Sources: U.S. National Guard

Photo Credit: Senior Master Sgt. Paula Macomber

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