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Horizon Aircraft Advances Hybrid eVTOL with Cavorite X7 and Fan-in-Wing Tech

Horizon Aircraft’s Cavorite X7 hybrid eVTOL achieves key milestones with 500-mile range and innovative fan-in-wing design for regional air mobility.

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Horizon Aircraft: Pioneering Hybrid Electric Vertical Take-Off and Landing Technology in the Advanced Air Mobility Revolution

The electric vertical take-off and landing (eVTOL) sector is rapidly reshaping the future of aviation, promising to revolutionize regional and urban mobility. Among the emerging leaders in this space, Horizon Aircraft (NASDAQ: HOVR) stands out for its hybrid-electric approach and the recent technical milestones it has achieved. The company’s development of the Cavorite X7, a seven-seat hybrid eVTOL, and the validation of its proprietary HOVR Wing technology through successful prototype flights, position Horizon as a key innovator in a market projected to reach $37 billion by 2033. These advancements are supported by a strong financial foundation, significant government grants, and a leadership team with deep military and aviation expertise.

Horizon’s strategy is built on bridging the gap between the ambitious promises of eVTOL technology and the practical requirements of real-world operations. Rather than focusing solely on the urban air taxi market, the company targets regional air mobility, leveraging its hybrid system to deliver longer range, higher payloads, and all-weather capabilities. This focus is reflected in its design philosophy, Partnerships, and certification goals, all aimed at creating a commercially viable and operationally robust aircraft for diverse applications.

The significance of Horizon’s approach lies not only in technical innovation but also in its disciplined execution, balancing capital efficiency, regulatory engagement, and team expansion. As the eVTOL industry matures from concept to reality, Horizon Aircraft’s progress offers insights into the challenges and opportunities that will define the next era of advanced air mobility.

Company Foundation and Strategic Vision

Founded in 2013 by Brandon Robinson and Brian Robinson, Horizon Aircraft’s origins are rooted in military aviation experience and a pragmatic understanding of the aviation industry’s demands. Brandon Robinson, a former CF-18 fighter pilot with 22 years in the Royal Canadian Air Force, brought not only operational expertise but also experience managing large-scale defense projects, including the RCAF’s acquisition of F-35 fighter jets. This background shaped the company’s “no-nonsense, operator-first, and performance-led” philosophy, setting it apart from competitors driven primarily by academic or Silicon Valley innovation models.

Horizon’s mission is to address what its founders saw as a disconnect between the futuristic aspirations of many eVTOL concepts and the practical needs of operators in military, medical, and regional transport roles. The company’s motto, “We were born to find a better way to fly,” encapsulates its commitment to pragmatic, real-world solutions rather than speculative technology development. This operator-centric approach guides product design, market strategy, and team composition, emphasizing deep aviation and manufacturing experience.

Strategically, Horizon focuses on hybrid-electric VTOL aircraft that can efficiently transition between vertical and conventional flight, bridging the gap between helicopters and fixed-wing aircraft. By prioritizing regional air mobility over urban air taxi services, Horizon targets longer-range missions and operational profiles that current battery-electric eVTOLs struggle to serve. This differentiation is reflected in the company’s product roadmap, regulatory strategy, and engagement with both civilian and defense markets.

Technical Innovation and Aircraft Development

The Cavorite X7 and HOVR Wing Technology

At the heart of Horizon’s technical innovation is the Cavorite X7, a seven-seat hybrid-electric VTOL aircraft utilizing the company’s patented HOVR Wing technology. This design features 16 fans embedded within tandem wings, which are exposed during vertical flight by sliding open the wing surfaces and then closed during forward flight for aerodynamic efficiency. This approach addresses a fundamental challenge in VTOL design: achieving optimal performance in both hover and cruise modes without compromising safety or efficiency.

The Cavorite X7 is engineered for a maximum cruise speed of 288 mph (463 km/h) and a range of approximately 500 miles (800 km) with reserves, far exceeding the capabilities of most competing eVTOLs. When flown by a single pilot, its range can extend up to 900 miles (1,450 km). The aircraft’s payload capacity, 1,500 pounds (680 kg) for vertical takeoff and up to 1,800 pounds (815 kg) for conventional runway operations, enables it to carry six passengers plus a pilot, making it suitable for commercial, cargo, and emergency medical applications.

The hybrid-electric propulsion system combines electric motors for VTOL operations with a gas turbine generator for extended range, providing redundancy and safety. If the engine fails, the aircraft can continue on battery power; if battery reserves are insufficient for a vertical landing, it can land conventionally. This pragmatic approach addresses the limitations of current battery technology while ensuring operational flexibility and safety.

“Being one of the first eVTOL companies to successfully achieve forward transition flight of a large-scale prototype that uses fan-in-wing technology lends tremendous credibility to the design of our Cavorite X7 aircraft.”, Brandon Robinson, CEO, Horizon Aircraft

Historic Technical Achievements and Redundancy

In May 2025, Horizon Aircraft achieved a significant milestone by completing one of the world’s first successful fan-in-wing forward transition flights with its large-scale prototype. This accomplishment validated the HOVR Wing technology and demonstrated the feasibility of the Cavorite X7’s unique architecture. The successful transition between hover and forward flight is a major technical hurdle in eVTOL development, and its achievement positions Horizon as a leader in fan-in-wing technology.

The company’s technical progress in 2025 also included the completion of platform-level architecture, active testing of main wing propulsion units, and the development of sophisticated simulation environments. These advancements accelerated the transition from prototype to full-scale aircraft development, with the next phase involving the construction and testing of a full-scale demonstrator within 18 months.

Horizon’s prototype testing has also highlighted the aircraft’s resilience. The Cavorite X7 was able to sustain hover flight even with 30% of its fans disabled, demonstrating a high degree of redundancy and safety, a critical consideration for commercial and emergency operations.

Financial Position and Capital Structure

Horizon Aircraft’s financial strategy is characterized by disciplined capital management and significant non-dilutive funding. As of its latest update, the company reported $17 million in cash, providing over 18 months of operational runway, sufficient to complete its full-scale demonstrator. This financial stability is notable in an industry where many startups face rapid capital depletion during development phases.

The company has secured over $3.4 million in non-dilutive government funding from the Natural Sciences and Engineering Research Council (NSERC) of Canada, including a recent $450,000 grant supporting collaboration with Fleming College and Ontario Tech University. This funding not only provides critical resources but also serves as validation of Horizon’s technical approach and market potential.

In addition to Canadian government support, Horizon has received backing from the U.S. Department of Defense, opening opportunities in the defense sector and providing further credibility. The company’s efficient use of capital, combined with strategic government partnerships, positions it favorably for sustainable growth and successful commercialization.

“This type of non-dilutive financing is a significant win for our expanding shareholder base that is showing commitment and confidence in our team’s ability to execute.”, Brandon Robinson, CEO, Horizon Aircraft

Market Position and Competitive Landscape

Regional Air Mobility and Differentiation

The global eVTOL market is valued at $13.9 billion in 2024 and is expected to reach $37 billion by 2033, with North-America holding a 37.5% share. While many companies focus on short-range urban air taxi services, Horizon targets the regional air mobility segment, which demands longer range, higher payloads, and all-weather capability. The Cavorite X7’s 500-mile range and six-passenger capacity distinguish it from competitors like Archer Aviation, Joby Aviation, and Vertical Aerospace, most of which offer shorter ranges and fewer seats.

Horizon’s aircraft is engineered for Instrument Flight Rules (IFR) and Flight Into Known Icing (FIKI) certification, enabling reliable operations in adverse weather, an area where many eVTOLs are limited to Visual Flight Rules (VFR). This focus on operational flexibility and safety expands the potential market to include emergency services, business aviation, cargo, and specialized military applications.

Cost and performance analyses suggest the Cavorite X7 could offer up to 30% lower direct operating costs than Helicopters on similar routes, while moving people and cargo at nearly twice the speed. This positions Horizon to disrupt not only new mobility markets but also established helicopter operations.

Leadership and Team Expansion

In 2025, Horizon expanded its senior technical team by 50%, attracting industry veterans and recognized experts. Notably, Andrea Mocellin, a designer with experience at Lilium, Alfa Romeo, and Maserati, joined to refine the Cavorite X7’s aesthetics and user experience. His role is to ensure the aircraft is both technologically advanced and visually iconic, enhancing its commercial appeal.

Other key hires include Thomas Brassington, Justin Chapman, and John Wyzykowski, who bring specialized aerospace expertise critical for certification and production scaling. This talent infusion reflects Horizon’s transition from early-stage development to advanced engineering and regulatory engagement.

CEO Brandon Robinson’s military aviation experience continues to inform the company’s operator-first approach, emphasizing practical solutions and regulatory compliance over speculative technology. This leadership perspective is a unique asset in navigating the complex demands of eVTOL development and commercialization.

“Partnering with Andrea allows us to elevate the aircraft’s design and reinforce our commitment to world-class innovation in eVTOL technology.”, Brandon Robinson, CEO, Horizon Aircraft

Strategic Partnerships and Industry Collaborations

Horizon has established partnerships that enhance its technical capabilities and sustainability credentials. A notable collaboration with ZeroAvia explores the integration of hydrogen-electric propulsion systems, positioning Horizon at the forefront of zero-emission aviation. This partnership involves adapting ZeroAvia’s ZA600 powertrain for the Cavorite X7, addressing industry demand for extended range and durability in electric propulsion.

Academic collaborations with Fleming College and Ontario Tech University, supported by NSERC grants, provide access to advanced research and emerging talent, while also reducing development costs. These partnerships reflect a commitment to leveraging external expertise for accelerated innovation.

Support from the U.S. Department of Defense provides validation and potential revenue in the defense sector, diversifying Horizon’s market opportunities. This dual focus on civilian and defense applications is supported by the leadership team’s military background and understanding of defense procurement processes.

“More and more eVTOL companies are looking to hydrogen-electric propulsion as the breakthrough that can extend range potential and durability of electric propulsion systems.”, Val Miftakhov, CEO, ZeroAvia

Regulatory Progress and Certification Strategy

Horizon Aircraft’s regulatory strategy centers on early and comprehensive engagement with Transport Canada Civil Aviation (TCCA) to pursue certification for advanced operational capabilities, including IFR and FIKI. These certifications are critical for all-weather operations and significantly expand the aircraft’s market potential, especially for emergency services and regional transport where weather limitations are a key constraint.

The technical complexity of achieving FIKI certification, which requires robust ice detection and mitigation systems, demonstrates Horizon’s commitment to safety and operational reliability. The company’s collaborative approach with Canadian technical experts and regulatory authorities reflects the multidisciplinary nature of modern aircraft certification.

This regulatory pathway, distinct from the FAA-centric approach of many U.S. competitors, may provide Horizon with unique advantages in certain markets, particularly in Canada and other regions where TCCA certification is recognized. The company’s focus on integrating operational, pilot training, and maintenance standards into its certification process further underscores its commitment to commercial readiness.

Conclusion

Horizon Aircraft has established itself as a distinctive force in the eVTOL market by combining technical innovation, financial discipline, and a focus on practical, operator-driven solutions. Its hybrid-electric Cavorite X7, validated through successful fan-in-wing transition flights, offers a compelling alternative to urban air taxis by targeting regional mobility, higher payloads, and all-weather operations. This differentiation, supported by a strong financial position and strategic government funding, provides a solid foundation for continued progress toward commercialization.

Looking ahead, Horizon faces the challenges of completing certification, scaling production, and establishing a market presence amid intense competition. However, its achievements to date, spanning technical milestones, regulatory engagement, and strategic partnerships, position it to play a pivotal role in the transformation of regional air mobility. The next 18 months will be critical as the company advances toward full-scale aircraft testing and commercial launch, potentially setting new standards for hybrid eVTOL performance and operational capability.

FAQ

What makes Horizon Aircraft’s Cavorite X7 different from other eVTOLs?
The Cavorite X7 uses a hybrid-electric system and patented fan-in-wing technology, offering a 500-mile range, 288 mph cruise speed, and capacity for six passengers plus a pilot, significantly exceeding the range and payload of many battery-only eVTOL competitors.

What is the significance of the recent prototype transition flight?
The successful fan-in-wing forward transition flight validated the core technology behind the Cavorite X7, demonstrating the viability of its hybrid approach and marking a major milestone in eVTOL development.

How is Horizon Aircraft funded?
Horizon has $17 million in cash, providing over 18 months of operational runway, and has secured more than $3.4 million in non-dilutive grants from Canadian government agencies. It also receives support from the U.S. Department of Defense.

What markets is Horizon targeting?
Horizon focuses on regional air mobility, emergency services, business aviation, and defense applications, segments that require longer range, higher payloads, and all-weather capabilities not addressed by most urban air taxi designs.

When will the Cavorite X7 be commercially available?
Horizon plans to complete its full-scale demonstrator within 18 months, with certification and commercial operations to follow pending regulatory approval and successful testing.

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Photo Credit: Horizon Aircraft

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Technology & Innovation

Horizon Aircraft Signs LOI With Great Lakes Helicopter for Cavorite X7

Horizon Aircraft and Great Lakes Helicopter sign an LOI for Cavorite X7 MRO, pilot training, and aircraft purchases ahead of commercial debut.

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New Horizon Aircraft Ltd. and Great Lakes Helicopter Corp. signed a Letter of Intent on September 29, 2026, to establish maintenance, repair, and overhaul services, pilot training programs, and aircraft purchases for the Cavorite X7 hybrid-electric aircraft. The agreement secures a critical operational pipeline for the next-generation vertical take-off and landing aircraft ahead of its commercial debut.

Announced in a press release issued by Horizon Aircraft, the partnership pairs the aerospace engineering company with an established Ontario-based flight school and commercial operator. By securing Great Lakes Helicopter as a foundational partner, Horizon Aircraft aims to ensure future operators have immediate access to the maintenance and training infrastructure required to integrate the Cavorite X7 into active fleets.

Building the operational ecosystem

As the Advanced Air Mobility (AAM) sector matures, Original Equipment Manufacturers (OEMs) are increasingly prioritizing the ground infrastructure necessary to support their platforms. The agreement with Great Lakes Helicopter addresses this requirement by leveraging an existing Transport Canada-approved flight training school and charter operator based in Cambridge, Ontario.

Established in 2003, Great Lakes Helicopter operates a fleet of Robinson R22, Robinson R44, and Bell 206 Helicopters. The company’s in-house maintenance division, Rotor Services Limited, has maintained helicopters at the Region of Waterloo International Airport for over 30 years. Under the new agreement, this entity will expand its capabilities to support the Cavorite X7.

“We are building a new Rotor Services maintenance facility that will support next-generation platforms like the X7. Aircraft like this could open up faster, more reliable access to critical services for remote and underserved communities, and we want GLH’s maintenance, training, and operations expertise to be part of making that real,” said Chad McIntosh, Managing Director of Great Lakes Helicopter.

Horizon Aircraft Co-Founder and Chief Executive Officer Brandon Robinson emphasized that establishing this ecosystem is a prerequisite for commercial success. Partnering with an experienced organization gives future customers a defined path toward integrating the hybrid-electric aircraft into their operations.

“Partnering with an experienced MRO and pilot training organisation like Great Lakes Helicopter is an important step as we build the ecosystem needed to support the Cavorite X7 and its future customers. With so many operators and communities poised to benefit from the X7’s capabilities, having reliable maintenance and pilot training in place gives future customers a clearer path toward integrating our next-generation VTOL aircraft into their operations,” Robinson stated.

The Cavorite X7 hybrid-electric approach

The Cavorite X7 differentiates itself from fully electric vertical take-off and landing (eVTOL) competitors through its hybrid-electric architecture. Designed to carry six passengers, the aircraft utilizes a patented fan-in-wing configuration. Electric fans embedded in the wings provide vertical lift, and panels close over these fans during forward flight to reduce aerodynamic drag.

Forward thrust is generated by a Pratt & Whitney Canada PT6 turboprop engine. This engine simultaneously recharges the onboard battery array during flight, removing the requirement for extensive ground charging infrastructure. Horizon Aircraft estimates the Cavorite X7 will achieve a range of 800 km (500 miles) and a top speed of 450 km/h (280 mph).

This hybrid model targets regional air mobility, emergency medical services, and military applications in areas where electrical grid infrastructure is limited. By partnering with established maintenance, repair, and overhaul (MRO) providers like Great Lakes Helicopter, Horizon Aircraft ensures the Cavorite X7 can operate within existing aviation networks without demanding proprietary charging or maintenance facilities.

Transitioning from design to manufacturing

Headquartered in Lindsay, Ontario, New Horizon Aircraft Ltd. was founded in 2013 by former Royal Canadian Air Force fighter pilot Brandon Robinson and his father, Brian Robinson. The company has steadily advanced the Cavorite X7 program, securing a U.S. Department of Defense Phase 1 High Speed Vertical Takeoff and Landing contract in January 2022.

In early 2026, the Cavorite X7 program transitioned from the design phase to manufacturing. Horizon Aircraft locked in the aircraft’s Outer Mold Line design in January 2026. The following month, the company announced manufacturing partnerships, selecting RAMPF Composites to produce the fuselage and North Aircraft to manufacture the wings.

While the September 29, 2026, Letter of Intent includes Great Lakes Helicopter’s intention to purchase Cavorite X7 aircraft, the exact number of airframes and the timeline for commercial production and delivery remain undisclosed.

AirPro News analysis

We view this Letter of Intent as a pragmatic step for Horizon Aircraft, highlighting a critical divergence in strategy within the Advanced Air Mobility sector. While pure eVTOL developers are forced to invest heavily in proprietary charging networks and bespoke maintenance facilities, Horizon’s hybrid-electric design allows it to plug directly into the existing aviation ecosystem. Securing an established MRO and training partner like Great Lakes Helicopter validates this approach, demonstrating that legacy aviation service providers see a viable business case in supporting hybrid platforms. If Horizon can execute on its manufacturing timeline, this plug-and-play operational model could offer a significant advantage in early market adoption, particularly for remote and utility operations.

Photo Credit: New Horizon Aircraft Ltd.

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Safran Invests in Akira Technologies, CFM RISE Test Partner

Safran Corporate Ventures acquires a minority stake in Akira Technologies to support CFM RISE hybrid-electric engine development.

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Safran Corporate Ventures has acquired a minority stake in French test specialist Akira Technologies, securing a key prototyping partner involved in the hybrid-electric development of the CFM International RISE demonstrator engine. The investment, announced on September 22, 2026, aims to scale the production capabilities of Akira for next-generation aerospace and defense Propulsion systems.

In a press release issued by Safran Group, the company confirmed the funding round also included participation from European missile Manufacturers MBDA and the Definvest fund, which is managed by Bpifrance on behalf of the French Defense Procurement Agency (DGA). Founded in 2003 and based in Bayonne, Europe, Akira Technologies currently generates €13 million in annual revenue and employs 70 people. The capital injection will support the transition of the company from prototyping to small- and medium-batch production.

Advancing the CFM RISE program

Akira Technologies has served as a critical testing partner for Safran, specifically tasked with assessing the hybrid-electric layout of the CFM RISE (Revolutionary Innovation for Sustainable Engines) demonstrator. The RISE program, a joint venture initiative between GE Aerospace and Safran Aircraft Engines under CFM International, targets a 20 percent reduction in fuel consumption and carbon emissions compared to current Commercial-Aircraft engines.

The investment aligns with the broader push by Safran into Electric-Aviation propulsion. In July 2026, Safran launched the PHILEAS full-scale hybrid-electric demonstrator test campaign in Istres, France, to evaluate power extraction and injection technologies. Securing a stake in Akira ensures Safran maintains close integration with a specialized partner capable of agile development for these megawatt-class hybrid powertrains.

Defense applications and industrial sovereignty

Beyond commercial aviation, the funding round highlights the growing role of Akira in the defense sector. The involvement of MBDA and the DGA-backed Definvest fund points to strategic interests in the development of Drones propulsion systems and microturbines by Akira.

Florent Illat, CEO of Safran Corporate Ventures, stated that the investment strengthens a longstanding relationship and secures expertise in design and agile prototyping necessary for future aviation and defense needs.

“For a company working in mechanical engineering and engines, receiving such a vote of confidence from Safran is recognition of the expertise and efficiency of the Akira team,” said Sylvain Loumé, Managing Director of Akira Technologies. “It also represents a further tangible commitment on our part to building a French industrial sector that combines technological excellence, sovereignty and competitiveness.”

AirPro News analysis

We view the minority stake taken by Safran in Akira Technologies as a strategic move to insulate its supply chain and secure specialized engineering talent during a critical phase of the CFM RISE program. As engine manufacturers push the boundaries of open-fan architectures and hybrid-electric integration, the bottleneck often lies in rapid prototyping and bespoke test rigs. By bringing a trusted vendor closer into the corporate fold, Safran mitigates the risk of losing the bandwidth of Akira to competing aerospace or defense projects. The co-investment by MBDA and the French government further underscores a national strategy to keep critical propulsion technology development within domestic borders.

Sources: Safran Group

Photo Credit: Safran Group

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Sustainable Aviation

EU Exceeds 2025 SAF Mandate at 2.79 Percent Blend Rate

EASA reports EU airports hit 2.79% SAF blend in 2025, surpassing the 2% ReFuelEU mandate with 1.1M tonnes supplied.

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The European Union surpassed its initial Sustainable Aviation Fuel (SAF) mandate in 2025, with SAF accounting for 2.79 percent of all jet fuel supplied to EU airports during the first mandatory reporting year.

According to the 2026 ReFuelEU Aviation Annual Technical Report published by the European Union Aviation Safety Agency (EASA) on September 17, 2026, fuel suppliers delivered 1.1 million tonnes of SAF against a total aviation fuel supply of 39.3 million tonnes. The 2.79 percent blend rate comfortably exceeded the 2 percent minimum required by the ReFuelEU regulation for 2025. This uptake resulted in an estimated reduction of 3.77 million tonnes of CO2 equivalent greenhouse gas emissions.

“We are pleased to confirm that the SAF mandate under ReFuelEU Aviation was not only met but exceeded,” EASA Executive Director Florian Guillermet stated in the agency’s press release.

Compliance and distribution across European hubs

The EASA report indicates high compliance rates across the sector. Ninety-three percent of aircraft operators and 90 percent of fuel suppliers fulfilled their reporting obligations in 2025. EASA noted that noncompliance among aircraft operators was primarily limited to small business jet operators, nonscheduled carriers, and third-country operators that failed to respond to competent authorities.

SAF distribution reached 121 Airports across all 27 Member States, representing 79 percent of all Union airports. Uptake was heavily concentrated at major European hubs. Amsterdam Airport Schiphol (AMS) accounted for 29 percent of the tracked SAF supply, followed by Frankfurt Airport (FRA) at 8 percent and Paris Charles de Gaulle Airport (CDG) at 7 percent.

Supply chain dynamics and feedstock dependencies

While the headline blending figures demonstrate regulatory success, the technical report reveals a structural reliance on imported raw materials. Although 86 percent of the SAF supplied at EU airports was refined domestically within the European Union, 85 percent of the underlying feedstocks originated from outside the bloc.

The primary feedstock utilized was Used Cooking Oil (UCO) processed via the Hydroprocessed Esters and Fatty Acids (HEFA) pathway. Of the imported feedstocks, 61 percent originated from China, with additional volumes sourced from Malaysia and Indonesia. On the refining side, Neste’s Rotterdam facility alone produced 33 percent of all European SAF in 2025.

AirPro News analysis

The successful implementation of the 2 percent mandate in 2025 proves that the logistical framework for SAF distribution at major European hubs is functional. However, the heavy reliance on Asian Used Cooking Oil presents a long-term vulnerability for European aviation. As the ReFuelEU mandate scales to 6 percent in 2030, the Regulations will also introduce sub-mandates for synthetic aviation fuels (e-fuels). With approximately 50 synthetic fuel projects awaiting final investment decisions and no large-scale e-fuel facilities currently operational in Europe, we anticipate significant capital mobilization will be required over the next 36 months to prevent future supply bottlenecks and reduce dependency on imported biomass.

Sources: European Union Aviation Safety Agency

Photo Credit: European Union Aviation Safety Agency

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