MRO & Manufacturing
Materialise EN 9100 Certifies Metal 3D Printing for Aerospace
Materialise’s aerospace certification enables high-precision metal 3D printing, reducing aircraft component lead times and costs while meeting strict aviation standards.

Materialise EN 9100 Certification: Elevating Metal 3D Printing in Aerospace
The aerospace industry demands unprecedented precision and reliability, where even minor component failures can have catastrophic consequences. This sector’s rigorous quality standards make Materialise’s recent EN 9100 certification for metal additive manufacturing a landmark achievement. As 3D printing transitions from prototyping to full-scale production, such certifications validate the technology’s readiness for mission-critical applications.
EN 9100 represents the aerospace-specific evolution of ISO 9001, adding stringent requirements for traceability, process validation, and risk management. For context, only 12% of aerospace suppliers globally meet this standard. Materialise’s dual certification in both polymer and metal AM positions them uniquely to address 85% of aircraft components that fall into the “low-criticality” category but still require aviation-grade reliability.
Certification Milestones and Technical Implications
Materialise’s journey to EN 9100 compliance involved 18 months of process optimization across their 4,500 m² metal AM facility. The certification covers laser powder bed fusion (LPBF) systems capable of producing aircraft parts with 99.97% density and <30μm surface roughness. This enables production of components like turbine blade seals that withstand temperatures exceeding 800°C while maintaining ±0.1mm dimensional accuracy.
The company’s existing aerospace credentials include EASA Production Organization Approval and Airbus AIPI certification. These achievements collectively allow Materialise to reduce lead times for flight-ready components from 12 weeks to 72 hours in emergency scenarios. Their digital inventory system currently manages over 200 certified part designs ready for on-demand production.
Recent projects demonstrate the certification’s impact: Materialise now produces 3D printed titanium brackets for satellite deployment mechanisms that achieve 40% weight reduction compared to CNC-machined equivalents. These components undergo 147 separate quality checks, including CT scanning and mechanical testing under simulated launch conditions.
“Our metal AM certification isn’t just paperwork – it’s about enabling distributed manufacturing of flight-critical parts. We’ve reduced inventory costs by 60% for MRO clients through digital warehousing,” says Erik de Zeeuw, Materialise Aerospace Market Manager.
Industry-Wide Shift Toward Certified Additive Manufacturing
The aerospace additive manufacturing market is projected to reach $8.3 billion by 2028, with certification playing a pivotal role. Competitors like A3D Manufacturing and Keselowski Advanced Manufacturing have achieved AS9100 certification, but Materialise’s dual polymer/metal EN 9100 status gives them unique cross-material capabilities. This allows OEMs to consolidate suppliers – a single source for both cabin interior polymers and engine compartment metals.
Regulatory frameworks are evolving in parallel. The new ISO/ASTM 52939 standard establishes qualification protocols for structural AM components, though it currently excludes metals. Materialise actively contributes to ASTM’s F42 committee, helping shape future standards for metal AM in orbital applications and hypersonic vehicle components.
Supply chain benefits are quantifiable: Boeing reports 78% reduction in lead times for certified AM parts compared to traditional forging. Airbus estimates $2.1 million annual savings per aircraft through weight reduction enabled by topology-optimized AM components. These efficiencies explain why 94% of aerospace executives surveyed by Deloitte prioritize AM adoption in their 2025-2030 strategic plans.
Future Trajectory of Aerospace Additive Manufacturing
The EN 9100 milestone accelerates three key trends: distributed MRO networks using blockchain-tracked digital inventories, AI-driven design optimization for FAA-certifiable parts, and multi-material printing systems capable of graded metal-ceramic structures. Materialise’s recent R&D partnership with ESA focuses on in-situ resource utilization – 3D printing lunar habitat components from regolith simulants.
Challenges remain, particularly in standardization. Current certification processes require 6-9 months per part family, though machine learning qualification systems under development promise to cut this to 30 days. Materialise’s open API platform enables real-time quality data sharing with regulators, potentially creating new certification paradigms for space-grade components.
Conclusion
Materialise’s EN 9100 achievement marks a inflection point for metal AM in aerospace. By bridging the gap between innovative manufacturing and aviation’s exacting standards, they enable production models that combine aerospace heritage with digital age agility. The certification validates metal 3D printing as not just viable, but preferable for specific aircraft applications.
Looking ahead, the convergence of advanced certification frameworks with AI-driven design and production systems suggests a future where 30-40% of aircraft components could be additively manufactured. As Materialise expands into orbital manufacturing certifications, the same quality systems enabling terrestrial aviation parts may soon govern extraplanetary supply chains.
FAQ
What distinguishes EN 9100 from ISO 9001?
EN 9100 adds aerospace-specific requirements including enhanced traceability, counterfeit part prevention, and mandatory risk management protocols.
How does certification impact part costs?
While certification adds 15-20% to initial production costs, it reduces total ownership costs by 60% through digital inventory and on-demand manufacturing.
Can certified AM parts match traditional manufacturing lifespan?
Materialise’s certified titanium components demonstrate equivalent fatigue resistance to forgings across 50,000+ flight hour simulations.
Sources:
3D Printing Industry,
Materialise Aerospace,
ASTM International
Photo Credit: tctmagazine.com
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MRO & Manufacturing
GE Aerospace Q3 2026 Results: Orders Up 49 Percent
GE Aerospace reports $19B in Q3 2026 orders, raises full-year EPS guidance to $8.00-$8.10, backed by a $170B services backlog.

GE Aerospace reported a 49 percent year-over-year increase in total orders to $19.0 billion for the third quarter of 2026, prompting the engine manufacturer to raise its full-year financial guidance across all key metrics.
The results, announced in an October 20, 2026 press release, underscore sustained demand for commercial engine services and aftermarket support as airlines continue to operate older aircraft amid broader industry supply chain constraints and new aircraft delivery delays.
Commercial services drive revenue growth
For the quarter ending September 30, 2026, GE Aerospace recorded $14.1 billion in total generally accepted accounting principles (GAAP) revenue, representing a 16 percent increase over the same period in the previous year. Adjusted revenue reached $13.3 billion, an 18 percent year-over-year gain. Operating profit rose 30 percent to $3.0 billion, while adjusted Earnings Per Share (EPS) increased 36 percent to $2.25. Free cash flow for the quarter was $2.0 billion, a 14 percent decrease compared to the prior year.
The Commercial Engines & Services (CES) segment served as the primary growth engine for the quarter. The division generated $10.3 billion in revenue, marking a 21 percent increase. The Defense & Propulsion Technologies (DPT) segment also posted gains, with revenue rising 7 percent to $3.5 billion.
“We delivered strong results this quarter as solid demand drove orders up 49%, with strength in commercial services up 23%, total revenue up 18% and EPS up 36%,” said H. Lawrence Culp, Jr., Chairman and CEO of GE Aerospace.
Supply chain momentum and raised guidance
Aviation manufacturers have faced persistent supply chain bottlenecks, limiting the production of new engines and the availability of spare parts. GE Aerospace indicated that internal operational initiatives and supplier coordination are beginning to yield measurable improvements in throughput.
Culp attributed the operational gains to the company’s proprietary management system, noting that collaboration with supplier partners continues to build momentum. According to Culp, year-to-date commercial services revenue and total engine deliveries both increased by more than 20 percent, supported by another quarter of record internal shop visit output.
Based on the third-quarter performance, GE Aerospace raised its full-year 2026 financial outlook. The company now projects adjusted EPS between $8.00 and $8.10, alongside expected free cash flow of $9.1 billion to $9.4 billion. Looking ahead to the full year of 2027, the manufacturer expects commercial services to grow in the low-double-digits, supported by a commercial services backlog that currently exceeds $170 billion.
Strategic expansion and independent operations
The third-quarter results reflect GE Aerospace’s first full year operating as a standalone entity. The company became an independent, publicly traded aerospace manufacturer on April 2, 2024, following the spin-off of its energy business, GE Vernova. Headquartered in Cincinnati, Ohio, the manufacturer currently supports an installed base of approximately 50,000 commercial engines and 30,000 military engines globally, backed by an annual research and development investment exceeding $3 billion.
The company has actively moved to secure its production pipeline and expand its manufacturing capacity. In July 2026, GE Aerospace secured commitments for more than 1,800 engines during the Farnborough International Air shows.
To address critical supply chain vulnerabilities, GE Aerospace announced an agreement on September 8, 2026, to acquire Consolidated Precision Products (CPP) for $11.75 billion. CPP manufactures highly engineered castings required for turbine engines. The acquisition is designed to expand mission-critical castings capacity and support long-term demand across the commercial, aftermarket, and defense sectors. The transaction is expected to close in the second half of 2027, subject to standard regulatory approvals.
AirPro News analysis
The $170 billion commercial services backlog and the $11.75 billion CPP acquisition highlight a structural shift in the propulsion market. With airframers struggling to meet delivery targets, the burden of fleet capacity has fallen squarely on aftermarket providers. We view GE Aerospace’s strategy as a direct response to this extended lifecycle demand. By acquiring CPP, the company is funding vertical integration to secure its own supply chain for critical castings, effectively locking in high-margin service revenue well into the next decade while insulating itself from external supplier shocks.
Photo Credit: GE Aerospace
MRO & Manufacturing
Boeing Launches Dataliner AI Fleet Data Platform with Microsoft
Boeing introduced Dataliner on Oct. 20, 2026, an AI-powered maintenance platform built with Microsoft Azure AI Foundry.

The Boeing Company introduced Dataliner on October 20, 2026, launching a new artificial intelligence-powered data platform developed with Microsoft to provide airlines with fleet-wide maintenance and operational insights.
Announced in a company press release, the platform represents a modernization of Boeing’s retained digital services portfolio. The system shifts the manufacturer’s digital focus from individual aircraft alerts to comprehensive fleet intelligence while prioritizing airline data sovereignty.
Prioritizing data sovereignty and fleet intelligence
Dataliner aims to solve a persistent industry challenge by allowing airlines to keep sensitive operational data within their own secure environments. Rather than requiring operators to upload information to a centralized manufacturer database, the platform integrates Boeing’s engineering analytics directly with the airline’s existing data infrastructure.
This decentralized approach is designed to help carriers transition from monitoring isolated data points on individual airframes to understanding the operational health of their entire fleet.
“Airlines have more data available to them than ever before, but turning that data into meaningful action remains a challenge. Dataliner is an important step in how Boeing is bringing its aircraft expertise and digital capabilities together to help customers anticipate maintenance needs, identify emerging risks and take timely action.”
The quote was provided by Lindsey Douglas, Vice President of Cabin, Modifications, Maintenance and Digital Services at Boeing Global Services.
Microsoft developed the underlying architecture for the platform. Chris Barry, President of U.S. Public Sector Industries at Microsoft, stated in the release that combining Boeing’s aviation expertise with Microsoft’s data technologies gives airlines a secure foundation to turn fragmented data into actionable intelligence.
Integrating legacy tools with new AI capabilities
Built on Microsoft Azure AI Foundry, Dataliner serves as the new technological foundation for Boeing’s existing maintenance software suite. The platform integrates established applications such as Airplane Health Management, Insight Accelerator, and Maintenance Performance Toolbox into a single environment.
Alongside these legacy systems, Boeing is introducing new AI-driven products supported by the Dataliner architecture, including Asset Lifecycle Planning and a TechOps AI Agent. These additions are intended to automate routine diagnostic tasks and improve predictive maintenance scheduling.
Chris Raymond, President and CEO of Boeing Global Services, told Aviation Week that the platform “presents a more integrated picture of decisions for airline operators to use faster.”
Refocusing the digital aviation strategy
The introduction of Dataliner follows a significant restructuring of Boeing’s digital aviation business. In 2025, Boeing sold major portions of its Digital Aviation Solutions portfolio to private equity firm Thoma Bravo for $10.55 billion. That transaction, completed on November 4, 2025, included widely used flight planning and navigation software such as Jeppesen, ForeFlight, AerData, and OzRunways.
During that divestiture, Boeing explicitly retained its core digital capabilities related to aircraft health, fleet maintenance, and diagnostics. Dataliner is the first major product launch utilizing those retained assets.
Boeing has a long history of providing digital analytics to operators, previously consolidating its efforts under the Boeing AnalytX brand launched in 2017. The current architecture stems from an April 2022 agreement between Boeing and Microsoft, which deepened a two-decade partnership to accelerate the aerospace manufacturer’s digital transformation using Microsoft Cloud and AI technologies.
AirPro News analysis
We view the data sovereignty aspect of Dataliner as its most critical commercial feature. Airlines have historically resisted original equipment manufacturer efforts to centralize operational data, fearing a loss of control, potential competitive exposure, and vendor lock-in. By utilizing Microsoft’s cloud architecture to process data where it already resides, Boeing is adapting to airline IT preferences rather than fighting them.
This approach allows Boeing to monetize its proprietary algorithms and engineering expertise without taking on the liability and friction of hosting the global airline industry’s data. Furthermore, by launching Dataliner a year after the Thoma Bravo divestiture, Boeing is signaling to the market that its exit from the flight planning software sector was not an exit from digital services entirely, but rather a pivot toward high-margin predictive maintenance and technical operations.
Photo Credit: Boeing
MRO & Manufacturing
Ontic Launches CargoCare for Boeing 747 Freight Operators
Ontic’s CargoCare program offers 747 cargo airlines a 48-hour component exchange for leading edge flap drive units.

Global aerospace parts manufacturer and maintenance provider Ontic launched a new dedicated service line for freight operators on October 16, 2026, introducing an exchange and overhaul program designed to minimize downtime for the aging Boeing 747 cargo fleet.
Announced in a company press release, the new brand, dubbed CargoCare, debuts with a specialized support program for Boeing 747 leading edge flap drive units. The service addresses a specific supply chain bottleneck for cargo airlines, allowing them to swap removed components for serviceable replacements from a dedicated pool in as little as 48 hours, rather than waiting for their original parts to undergo maintenance.
Targeting freighter downtime with component exchange
The CargoCare model is built around the financial imperative of keeping freight aircraft operational, as unexpected component removals directly result in lost revenue. Under the new program, when a Boeing 747 operator removes a leading edge flap drive unit, the airline sends the part to Ontic and immediately receives a serviceable replacement from either a shared or dedicated exchange pool.
The removed unit is subsequently overhauled at Ontic’s maintenance, repair, and overhaul (MRO) facility in Tewkesbury, United Kingdom, before being returned to the active pool. This continuous rotation eliminates the traditional repair turnaround time for the operator.
Ontic stated that each CargoCare package is tailored to the specific fleet requirements of the customer, offering flat-rate overhaul pricing for predictable costs, extended warranties, and flexible commercial terms. The program is supported by Ontic hubs across Europe, the Americas, and Asia.
Dave Mayne, MRO Director for Europe & Asia at Ontic, noted that cargo operators cannot afford to have aircraft sitting on the ground waiting for a part to return from overhaul. He described the program as a clear example of how the company’s dedicated MRO capability allows it to go beyond standard repair and create packages built around how a specific fleet operates.
Sustaining the legacy Boeing 747 freighter fleet
The decision to launch CargoCare with the Boeing 747 leading edge flap drive unit reflects the changing operational profile of the global 747 fleet. As of late 2026, approximately 420 Boeing 747 aircraft remain in active service worldwide. The vast majority of these operate as dedicated freighters for carriers such as Atlas Air, UPS, and Cargolux, with only about 40 airframes still flying scheduled passenger routes.
The Boeing 747 features a complex wing design incorporating Krueger flaps and variable camber leading edge flaps, which rely on specialized drive units. According to Ontic, operators have historically found these specific components difficult to turn around quickly during unexpected maintenance events.
Demand for the heavy-lift capabilities of the 747 remains robust in the air cargo sector. In August 2026, Network Airline Management expanded its fleet with a fifth Boeing 747-400BCF (Boeing Converted Freighter), underscoring the continued reliance on the platform for oversized and high-volume freight operations.
Ontic’s broader maintenance and investment strategy
Headquartered in Cheltenham, United Kingdom, Ontic is an original equipment manufacturer (OEM) and MRO provider that specializes in acquiring and licensing mature product technologies to ensure long-term part availability for legacy civil and military aircraft. The company employs approximately 1,400 people globally.
The launch of the CargoCare brand follows a period of significant financial investment and facility expansion. In May 2024, the Canada Pension Plan Investment Board (CPP Investments) committed $450 million to support Ontic’s growth alongside its majority owner, private equity firm CVC Capital Partners. A subsequent investment cycle was announced in September 2024 to further expand the company’s repair capabilities and customer support network.
Operationally, Ontic is in the process of consolidating its three UK-based MRO sites into a single dedicated facility near Tewkesbury, which will serve as the primary overhaul center for the CargoCare program. The company confirmed it intends to extend the CargoCare model to additional aircraft platforms and components as it continues to grow its MRO portfolio.
AirPro News analysis
The transition of the Boeing 747 from a flagship passenger aircraft to a workhorse freighter fundamentally changes the maintenance economics of the platform. Passenger airlines often maintain deep spare parts inventories and operate on predictable retirement schedules. Freight operators, particularly those flying converted or second-hand airframes, operate on tighter margins where unexpected aircraft on ground (AOG) situations directly and severely impact profitability.
By creating a pooled exchange model for a known bottleneck component, Ontic is effectively treating legacy Boeing 747 parts with the same supply chain urgency typically reserved for current-generation production aircraft. As the global aerospace supply chain continues to constrain new aircraft deliveries, forcing operators to fly older airframes longer, we expect to see similar pooled MRO models emerge to support other aging widebody freighters.
Photo Credit: Ontic – Stock
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