DAS Aviation Expands Landing Gear Repair Services for Business Jets

DAS Aviation, an FAA Part 145 Repair Station known for its structural and composite repair services, has officially expanded its portfolio to include landing gear repair, overhaul, and exchange programs for business jets. According to a company press release, the strategic move is designed to meet growing industry demand for rapid and reliable landing gear solutions.

To accommodate the new capabilities, the company has dedicated more than 90,000 square feet of tooling-enabled operational space across two of its strategic locations. This expansion positions DAS Aviation as a more comprehensive component repair partner for business aviation operators facing tightening replacement part availability.

Expanded Capabilities and Supported Aircraft

The newly announced services cover a wide array of popular business aircraft. In its official announcement, DAS Aviation detailed that its repair and overhaul capabilities now support platforms such as the Embraer Phenom 100 and 300, the Praetor 500 and 600, and the Legacy series. The company also covers Bombardier’s Challenger and Learjet families, alongside all King Air models.

Additionally, the company has introduced exchange programs for several Dassault Falcon models, the Bombardier Global series, the Gulfstream IV, and the Piaggio P180 Avanti. To ensure technical reliability across these platforms, DAS Aviation stated it has deployed a team of 25 engineers dedicated to the expanded landing gear programs.

Looking ahead, the company plans to further invest in advanced plating technologies. These planned investments include chrome, CAD, zinc-nickel, electroless-nickel, and high-velocity oxygen fuel (HVOF) plating, which the press release notes are critical for enhancing component longevity as aircraft age.

Leadership Perspectives and Industry Impact

Company executives emphasized that the expansion aligns with their broader goal of reducing turnaround times for operators. Dan Podojil, Senior Vice President of DAS Aviation, noted in the release that the new capabilities allow the company to deliver rapid, engineering-backed reliability to its customers.

“Turn time and return to service, along with safety, are our core focus. We are a business built on solutions, and this expansion exemplifies our focus on being the business aviation leader in landing gear support and reducing turnaround times,” Podojil said in the company statement.

Jon Hein, the company’s Landing Gear Contact, added that integrating these services provides true full-service coverage for their clients.

“This expansion is a milestone for DAS Aviation and for our customers who require faster, more reliable landing gear support. By aligning our capabilities with the rest of our portfolio, we’re delivering true full‑service coverage and strengthening safety, turn times, and problem‑solving across the board,” Hein stated.

AirPro News analysis

We view this expansion by DAS Aviation as a timely response to ongoing supply chain constraints within the business aviation sector. As aging fleets require more intensive maintenance and replacement parts become harder to source, independent repair stations that can offer end-to-end services, from structural repairs to landing gear overhauls, are gaining a competitive edge.

By dedicating 90,000 square feet specifically to landing gear operations and backing it with a 25-person engineering team, DAS Aviation is signaling a serious commitment to capturing market share in the specialized component repair space. The planned investments in advanced plating technologies further indicate a long-term strategy to handle complex, high-wear components in-house, reducing reliance on third-party vendors and potentially improving overall turnaround times for operators.

Frequently Asked Questions

What aircraft are covered under DAS Aviation’s new landing gear exchange program?

According to the company’s press release, the exchange program covers the Falcon 50/50EX, Falcon 2000 series, Falcon 900C/900EX, Global 5000/XRS/5500/6000/6500, Gulfstream IV, and Piaggio P180/P180 II Avanti.

Where are DAS Aviation’s facilities located?

The company operates out of Cedar Hill, Texas, and Solon, Ohio, which together feature 100,000 square feet of repair shop space. They also maintain a newly established facility in Collinsville, Illinois, with over 44,000 square feet of inventory space.

Sources

• DAS Aviation