Embraer Expands US Presence with New MRO Facility in Fort Worth Texas

Brazilian aerospace firm Embraer is significantly expanding its footprint in the United States, breaking ground on a new MRO facility in Fort Worth, Texas. This strategic move underscores the growing importance of the North American market for the world’s third-largest civil aircraft manufacturer and signals a long-term commitment to its U.S. customer base. The development at Perot Field Alliance Airport is poised to bolster the regional economy by creating skilled jobs and enhancing the area’s status as a premier Aviation hub.

The new facility is dedicated to Embraer’s commercial aviation sector, specifically its popular E-Jet family of aircraft, which are mainstays for regional routes operated by major U.S. carriers. This expansion is not an isolated event but part of a broader strategy to enhance service and support across North America. It follows a recent announcement to double the MRO capacity for its executive jets, demonstrating a comprehensive approach to growth in the U.S. The Fort Worth location was chosen for its strategic advantages, being situated at the world’s first industrial airport and a major logistics hub.

With an investment of up to $70 million, the project is a collaborative effort involving the City of Fort Worth, Denton County, and the State of Texas. The groundbreaking ceremony on October 20, 2025, marked a key milestone, with the new, state-of-the-art hangar expected to be fully operational by 2027. This expansion is set to increase Embraer’s MRO capacity for commercial jets in the U.S. by a substantial 53%, addressing the maintenance needs of a growing fleet in the region.

A Strategic Investment in U.S. Aviation

Embraer’s decision to establish a major MRO facility in Fort Worth is a calculated move designed to strengthen its competitive position in the largest aircraft MRO market globally. North America’s commercial fleet is aging, creating a “maintenance super cycle” that demands more frequent and intensive service. By increasing its U.S.-based capacity, Embraer can provide more efficient and accessible support to its airline partners, which include prominent names like American Airlines, United, and Delta.

The project’s timeline is phased to ensure a smooth ramp-up of operations. Embraer initiated its presence at Perot Field Alliance Airport in June 2025, operating out of an existing hangar while the new, purpose-built facility is under construction. This approach allows the company to begin servicing aircraft and training personnel immediately, ensuring the center is running at full steam once the new hangar opens in 2027. The development is expected to generate approximately 250 new skilled aviation jobs, providing a significant boost to the local workforce and economy.

The choice of Perot Field Alliance Airport is pivotal. Opened in 1989 as the world’s first industrial airport, it is the cornerstone of the massive 27,000-acre AllianceTexas development. This logistics and cargo hub, home to giants like FedEx Express and Amazon Air, provides an unparalleled ecosystem for an aerospace leader like Embraer. The infrastructure and talent base in North Texas, a region with a rich aviation history, create a synergistic environment for growth and innovation.

“This moment marks a new chapter in Embraer’s journey in the United States… With an investment of up to $70 million and the creation of 250 new skilled aviation jobs, this facility is a symbol of our long-term commitment to the U.S. market.” – Francisco Gomes Neto, President and CEO of Embraer.

Bolstering the North Texas Aerospace Corridor

The groundbreaking of Embraer’s facility was met with enthusiasm from local and state officials, who view it as a validation of the region’s pro-business environment and skilled labor pool. Fort Worth Mayor Mattie Parker highlighted that the expansion strengthens the city’s position as a global leader in aviation and advanced manufacturing. The project aligns with the state’s recognition of Fort Worth as the “Aviation and Defense Capital of Texas,” a title underscored by the significant presence of aerospace companies in the area.

The economic impact extends beyond direct job creation. The construction and operation of the MRO facility will generate ripple effects, supporting local suppliers and service providers. Ross Perot Jr., Chairman of Hillwood, the developer of AllianceTexas, emphasized the collaborative nature of the project, aligning industry, government, and education to sustain the region’s aviation leadership for decades to come. This partnership model is crucial for developing the talent pipeline needed to fill the highly skilled roles at the new facility.

This development is part of a larger trend of Embraer deepening its U.S. roots. The company has operated in the country for over 46 years and has consistently expanded its service network. In late 2023, Embraer announced the addition of three other MRO facilities for its executive jets in Dallas, Cleveland, and Sanford. The Fort Worth facility, focused on commercial aircraft, complements this network, creating a comprehensive support system for its diverse range of aircraft operating in North America.

Future Implications and Market Context

Embraer’s expansion comes at a critical time for the North American aircraft MRO market, which is projected to grow from nearly $27 billion in 2025 to over $31 billion by 2030. The U.S. dominates this market with a commercial fleet of over 7,000 aircraft. However, the industry faces a significant challenge: a shortage of qualified maintenance technicians. Embraer’s investment in a new facility, complete with job creation and likely partnerships with local educational institutions, directly addresses this issue by helping to cultivate the next generation of aviation professionals.

The new Fort Worth center will be a key node in Embraer’s global network of over 80 Authorized Service Centers and 13 company-owned service centers. This expanded network enhances the company’s ability to offer comprehensive after-sales support, a crucial factor for airlines when making fleet decisions. By providing reliable and efficient maintenance, Embraer not only serves its existing customers but also strengthens its value proposition for future sales in the highly competitive regional jet market.

Conclusion

Embraer’s new MRO facility in Fort Worth represents a significant strategic investment that reinforces its commitment to the U.S. market. By increasing its service capacity, creating skilled jobs, and partnering with local stakeholders, the company is positioning itself for sustained growth in a key global region. The choice of Perot Field Alliance Airport leverages a world-class logistics and industrial ecosystem, ensuring the new facility will be a cornerstone of Embraer’s North American operations for years to come.

Looking ahead, this expansion is likely to have a lasting positive impact on the North Texas economy and the broader U.S. aviation industry. It addresses the growing demand for aircraft maintenance while also helping to mitigate the industry-wide shortage of skilled technicians. As the facility becomes operational, it will not only support Embraer’s growing fleet but also solidify Fort Worth’s reputation as a global center of aerospace excellence and innovation.

FAQ

Question: Where is Embraer’s new MRO facility located?
Answer: The new facility is being built at Perot Field Alliance Airport in Fort Worth, Texas.

Question: How much is Embraer investing in this project?
Answer: Embraer is investing up to $70 million in the new MRO facility.

Question: How many jobs will the new facility create?
Answer: The project is expected to create approximately 250 new skilled aviation jobs.

Question: When will the new facility be operational?
Answer: The new, state-of-the-art hangar is scheduled to open by 2027. Embraer began initial operations in an existing hangar at the airport in June 2025.

Question: What type of aircraft will be serviced at this facility?
Answer: The facility will service commercial aircraft, specifically Embraer’s E-Jet family of regional jets.

Sources

• Embraer Press Release