Business Aviation

Flightpath Opens New Hangar at Boca Raton Airport for Large Jets

Flightpath Aviation USA expands with a 30,000 sq. ft. hangar at Boca Raton Airport, enhancing South Florida’s private aviation infrastructure.

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Flightpath’s Strategic Expansion: Boca Raton Hangar Opening and Its Implications for South Florida’s Aviation Landscape

Flightpath Aviation USA’s recent unveiling of a 30,000 sq. ft. exclusive-use hangar at Boca Raton Airport (KBCT) marks a significant milestone in the evolving private aviation landscape of South Florida. This move is not only a tactical expansion for the Canadian-founded company but also a reflection of the region’s surging demand for premium aviation infrastructure. The facility, operational as of July 2025, is tailored to accommodate large-cabin jets like the Bombardier Global 8000 and Gulfstream G700, featuring 195-foot-wide doors, 28-foot clearances, and 8,000 sq. ft. of integrated office space.

Located within Atlantic Aviation’s fixed-base operator (FBO) campus, the hangar offers immediate access to essential services and proximity to the airport’s U.S. Customs facility. The expansion positions Flightpath to better serve its high-net-worth clientele and reflects a broader industry trend toward exclusive, amenity-rich aviation facilities. As South Florida continues to experience unprecedented growth in Private-Jets traffic, this development underscores the strategic importance of infrastructure investment in high-demand markets.

Flightpath and Boca Raton Airport: Historical and Strategic Context

Founded in 2006 by Robert Brunnenmeir, Flightpath has steadily evolved from a boutique aircraft management and charter provider into a cross-border aviation service enterprise. With a stronghold in Canada, the company’s U.S.-based operations, Flightpath Aviation USA, target affluent regions where demand for private aviation outpaces available infrastructure. The decision to expand into Boca Raton aligns with this Strategy, capitalizing on South Florida’s robust aviation ecosystem and favorable economic demographics.

Boca Raton Airports (KBCT) is a general aviation facility strategically located between West Palm Beach and Fort Lauderdale. Known for its efficient operations and proximity to luxury resorts and business centers, KBCT has become an increasingly attractive alternative to more congested regional airports. The airport features a 6,276-foot runway and an on-site U.S. Customs facility, enabling seamless international travel for private jet users.

David Shaver, Managing Director of Flightpath Aviation USA, emphasized the strategic nature of the expansion, noting that the new hangar “represents an important step in our efforts to better serve clients in the U.S.,” particularly in a region where private aviation continues to grow rapidly. The facility is designed to meet the evolving needs of modern aircraft owners and operators, offering both operational convenience and premium amenities.

Facility Features and Technical Capabilities

The newly opened hangar is designed with modern aviation requirements in mind. With a door height of 28 feet and a width of 195 feet, it can accommodate some of the largest business jets currently in service. The facility includes 8,000 sq. ft. of office space distributed over two floors, supporting both administrative functions and client-facing services.

Its location within the Atlantic Aviation campus provides access to a full suite of FBO services, including fueling, ground handling, and maintenance. The proximity to the airport’s customs facility further enhances its appeal for international operations, allowing for expedited processing and increased operational efficiency.

These features are not just conveniences, they are necessities in a market where aircraft are becoming larger and more sophisticated. Industry experts have noted that modern jets like the Gulfstream G700 occupy significantly more hangar space than their predecessors, prompting a need for larger and more adaptable facilities.

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“This new hangar represents an important step in our efforts to better serve clients in the U.S. South Florida continues to be an important region for private aviation.”

David Shaver, Managing Director, Flightpath Aviation USA

South Florida’s Aviation Market: Growth and Competition

South Florida has emerged as a dominant player in the U.S. private aviation sector. Airports such as Palm Beach International (PBI), Miami Opa-Locka (OPF), Fort Lauderdale Executive (FXE), and Boca Raton (KBCT) collectively handle more private jet traffic than any other region in the country. The increasing preference for private travel, especially post-pandemic, has placed additional pressure on existing infrastructure.

KBCT, in particular, has seen a rise in popularity due to its efficiency and location. Reports suggest that during peak hours, the airport handles a takeoff or landing approximately every 10 minutes. This surge in activity is driven in part by the rise of hybrid charter operators and the growing appeal of fractional ownership models, which offer a more accessible entry point into private aviation.

Flightpath’s entry into this competitive environment brings both opportunities and challenges. While the hangar’s exclusive-use model and integrated services offer a compelling value proposition, the company must differentiate itself from established players like Atlantic Aviation, which already offers a comprehensive suite of services at KBCT.

Industry-Wide Hangar Shortages and Infrastructure Constraints

The rapid growth of the business jet fleet in North America has created a significant shortage of hangar space. According to industry data, the U.S. fleet has more than doubled over the past 20 years, from 7,000 to 15,000 aircraft, with projections indicating another 8,000 Deliveries by the early 2030s. This growth has outpaced the development of new hangar facilities, particularly those capable of accommodating large-cabin jets.

Several structural factors contribute to this shortage: the increasing size of aircraft, extended service lives, and the emergence of advanced air mobility (AAM) vehicles that will require their own infrastructure. Additionally, many FBOs operate under long-term leases that limit new construction, while rising material and labor costs further complicate expansion efforts.

Flightpath’s Boca Raton facility, while substantial, represents a mid-sized solution in a market that is increasingly moving toward larger, campus-style developments. Nevertheless, it provides a critical stopgap in a region where demand for hangar space continues to exceed supply.

Strategic Positioning and Future Outlook

Flightpath’s integration within Atlantic Aviation’s campus offers immediate benefits, including access to established services and infrastructure. However, it also necessitates a clear value differentiation. By focusing on exclusive-use arrangements and high-touch client services, Flightpath aims to carve out a niche in a crowded market.

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Founder Robert Brunnenmeir emphasized the collaborative potential of the new facility, stating that it presents “opportunities for us and the aviation community.” This suggests a strategic approach that leverages Partnerships rather than direct competition. The facility’s design and location also position it well to serve international clients, a key demographic in South Florida’s aviation market.

Broader Industry Trends and Implications

The development aligns with several broader trends in the private aviation sector. First, there is a clear shift toward facilities that offer more than just aircraft storage, owners now expect amenities such as lounges, concierge services, and integrated office space. Second, the industry is preparing for a new generation of aircraft that will require even more sophisticated infrastructure.

Flightpath’s 28-foot door clearance is sufficient for current large-cabin jets but may fall short as aircraft dimensions continue to grow. Additionally, the high cost of construction could limit the feasibility of future expansions, making strategic planning and efficient use of space even more critical.

As secondary airports like KBCT continue to relieve congestion at major hubs, they will play an increasingly important role in the private aviation ecosystem. Flightpath’s investment serves as a case study in how mid-sized, amenity-rich facilities can thrive in this environment.

Conclusion

Flightpath’s new hangar at Boca Raton Airport represents a well-timed and strategically sound investment in a rapidly growing market. The facility addresses key industry challenges, including hangar shortages and the need for infrastructure that can accommodate larger, more advanced aircraft. By situating itself within Atlantic Aviation’s FBO campus, Flightpath gains immediate operational advantages while also positioning itself for long-term success.

Looking forward, the company’s ability to adapt to evolving market demands and technological advancements will determine the hangar’s long-term viability. As the private aviation industry continues to expand, infrastructure investments like this will be critical in shaping the competitive landscape and meeting the expectations of a discerning clientele.

FAQ

What is the size of Flightpath’s new hangar at Boca Raton Airport?
The hangar is 30,000 sq. ft. with a 195-foot-wide and 28-foot-high door, plus 8,000 sq. ft. of office space.

Which aircraft can the hangar accommodate?
It is designed for large-cabin jets such as the Bombardier Global 8000 and Gulfstream G700.

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Why did Flightpath choose Boca Raton for expansion?
Boca Raton offers strategic advantages, including proximity to luxury markets, a customs facility, and less congestion compared to larger regional airports.

What services are available at the hangar?
The facility offers aircraft storage, office space, and access to Atlantic Aviation’s FBO services, including fueling, maintenance, and customs processing.

How does this facility address industry trends?
It aligns with trends in larger aircraft, demand for exclusive-use space, and the need for high-end amenities.

Sources

Aviation Week, Boca Raton Airport Authority, Atlantic Aviation, AIN Online

Photo Credit: Boca Raton Airport

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