Petrobras Chooses Honeywell UOP Ethanol-to-Jet Tech for SAF Facility

This article is based on an official press release from Honeywell.

On April 14, 2026, Honeywell announced that Brazilian state-owned energy corporation Petrobras has selected Honeywell UOP’s Ethanol-to-Jet (ETJ) process technology for a proposed Sustainable Aviation Fuel (SAF) facility. According to the official press release, the planned installation will be located at Petrobras’ REPLAN refinery in São Paulo, Brazil, marking the first large-scale ETJ initiative in Latin America.

Once approved and fully operational, the facility is projected to produce up to 10,000 barrels per day (bpd), equivalent to 420,000 gallons per day, of SAF. The project aims to leverage Brazil’s highly efficient and abundant ethanol industry, which primarily utilizes sugarcane and other agricultural byproducts, to meet the escalating domestic and global demand for low-carbon aviation fuels.

Project Details and Strategic Context

Scaling Up Ethanol-to-Jet Technology

The proposed facility at the REPLAN (Paulínia) refinery remains in the project development phase and is pending a Final Investment Decision (FID) before construction can commence. By utilizing Honeywell UOP’s ETJ process, Petrobras intends to convert low-carbon ethanol into aviation fuel. Brazil is currently the world’s second-largest ethanol producer, accounting for nearly a quarter of global production, and its sugarcane-derived ethanol carries an extremely low carbon intensity (CI) score.

In the company press release, Honeywell leadership emphasized the strategic importance of utilizing regional agricultural strengths to scale renewable fuels.

“Honeywell has a long history of providing innovative process technologies and technical expertise to reduce the cost to produce renewable fuels and help customers leverage new feedstock options. With Honeywell’s ethanol-to-jet process technology, Petrobras is positioned to deliver low-carbon energy solutions leveraging abundant agricultural byproducts to create fuel, helping meet global demand.”

, Ken West, President and CEO of Honeywell Process Technology

Petrobras’ Broader SAF Strategy

This ETJ project represents a core component of Petrobras’ aggressive 2026-2030 Business Plan. According to the provided research data, the state-owned company is committing a $1.5 billion investment in biorefining, targeting 44,000 bpd of dedicated clean fuel capacity by 2030. Petrobras has been rapidly diversifying its SAF production pathways over the past few years.

In 2024, Petrobras licensed Honeywell UOP’s HEFA (Hydroprocessed Esters and Fatty Acids) technology to produce SAF and renewable diesel at the Presidente Bernardes Refinery (RPBC) using soybean oil and beef tallow. Furthermore, in December 2025, the company delivered its first commercial batch of co-processed SAF from its Duque de Caxias Refinery (Reduc), and in February 2026, it selected Topsoe’s HydroFlex technology for a massive waste and vegetable oil feedstock project at the Boaventura Energy Complex.

Industry and Regulatory Drivers

Meeting the 2027 Mandates

The push for scalable SAF production in Brazil is heavily driven by strict regulatory deadlines. Starting in 2027, airlines operating in Brazil must utilize SAF to comply with the United Nations’ ICAO CORSIA (Carbon Offsetting and Reduction Scheme for International Aviation) mandates for international flights, alongside Brazil’s domestic “Future Fuel Law.”

To support this transition, the Brazilian government announced a $1.1 billion (6 billion reais) investment in 2024 through BNDES and Finep to bolster local SAF production. Honeywell executives noted that these factors perfectly position the region for rapid growth.

“Brazil has the scale, feedstock and technology partners needed to become a global powerhouse in sustainable aviation fuel. This project is a major milestone for the region and demonstrates how strategic collaboration can accelerate Brazil’s role in the energy transition.”

, José Fernandes, President of Honeywell Latin America

AirPro News analysis

We observe that Petrobras is employing a highly pragmatic “all-of-the-above” strategy to mitigate supply chain risks. By investing simultaneously in co-processing, HEFA technology, Topsoe’s HydroFlex, and now Honeywell’s ETJ technology, Petrobras is hedging its bets across multiple feedstocks, including soy, tallow, corn oil, and ethanol. This diversification ensures resilience against agricultural yield fluctuations and commodity price spikes.

Furthermore, this ETJ project underscores Brazil’s potential to become the “Saudi Arabia of SAF.” The country already possesses the massive agricultural infrastructure required for ethanol production; by integrating Honeywell’s advanced processing technology, Brazil is effectively moving up the value chain to export high-margin, low-carbon aviation fuels just as the 2027 CORSIA regulatory clock runs out.

Frequently Asked Questions

What is Ethanol-to-Jet (ETJ) technology?

ETJ is a chemical process that converts ethanol, often derived from agricultural products like sugarcane or corn, into synthetic paraffinic kerosene, which can be blended with conventional jet fuel to create Sustainable Aviation Fuel (SAF).

How much SAF will the Petrobras REPLAN facility produce?

Once approved and operational, the facility is designed to produce up to 10,000 barrels per day, which equates to approximately 420,000 gallons per day.

Is the REPLAN ETJ facility currently under construction?

No. According to the project details, the facility is currently in the project development phase and is pending a Final Investment Decision (FID) before construction begins.

Sources: Honeywell Press Release