MRO & Manufacturing

Collins Aerospace Extends FlightSense Contract with Singapore Airlines

Collins Aerospace extends its FlightSense service agreement with Singapore Airlines for five years, covering 27 Boeing 777 aircraft including freighters.

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This article is based on an official press release from Collins Aerospace (RTX).

Collins Aerospace Secures 5-Year Contract Extension with Singapore Airlines

Collins Aerospace, a business unit of RTX, has announced a significant five-year extension of its FlightSense™ service agreement with Singapore Airlines (SIA). According to the company’s official statement released on February 3, 2026, the deal covers a fleet of 27 Boeing 777 aircraft. For the first time, this agreement includes the carrier’s fleet of five Boeing 777F freighters, signaling a strategic move to bolster the reliability of SIA’s cargo operations alongside its passenger services.

The agreement ensures continued maintenance, repair, and overhaul (MRO) support for the airline. By integrating the Ascentia® prognostics and health management platform, Collins Aerospace aims to shift maintenance strategies from reactive to predictive, helping the airline minimize delays and optimize fleet availability.

Expanding Support to Cargo Operations

While Collins Aerospace has supported Singapore Airlines’ Boeing 777 fleet since 2008, this extension marks a notable expansion in scope. The contract now covers 22 Boeing 777-300ER passenger aircraft and adds five Boeing 777F freighters to the program. The inclusion of the freighter fleet highlights the growing importance of cargo reliability in the airline’s global network.

Under the terms of the FlightSense™ program, Collins Aerospace provides guaranteed parts availability and lifecycle support. This model is designed to transfer the risk of inventory management and component failure from the airline to the service provider. Ryan Hudson, Vice President of Aftermarket for Power & Controls at Collins Aerospace, emphasized the focus on operational efficiency in a statement regarding the deal.

“This extension reflects our longstanding relationship with Singapore Airlines and their trust in our ability to deliver tailored service solutions that enhance operational efficiency. By including the Boeing 777F fleet, we are ensuring that their cargo operations receive the same high level of support and reliability as their passenger fleet.”

, Ryan Hudson, VP of Aftermarket, Power & Controls at Collins Aerospace

Predictive Technology and Fleet Reliability

A central component of this contract extension is the utilization of the Ascentia® platform. This cloud-based technology analyzes data from aircraft sensors to predict component failures before they result in operational disruptions. According to data provided by Collins Aerospace, the FlightSense™ program has historically contributed to a 20% decrease in unscheduled removals for supported components across global Boeing 777 fleets.

The Ascentia® system employs advanced analytics, including a “Repeaters” application that uses natural language processing to scan maintenance logs. This allows engineering teams to identify chronic, recurring issues that might otherwise go unnoticed. By predicting when a part is likely to fail, the airline can schedule replacements during planned downtime, thereby preventing “Aircraft on Ground” (AOG) situations that cause costly delays.

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AirPro News Analysis

We view this extension as a critical step for Singapore Airlines as it manages the lifecycle of its Boeing 777-300ER fleet. With these aircraft averaging between 13 and 16 years of age, the maintenance burden naturally increases. The shift toward predictive maintenance via Ascentia® is likely a strategic necessity to maintain the high on-time performance standards SIA is known for.

Furthermore, the inclusion of the freighter fleet underscores the economic vital signs of the region. High-yield global trade routes require maximum uptime for cargo aircraft. By bringing the 777Fs under the same predictive maintenance umbrella as the passenger fleet, Singapore Airlines is effectively standardizing its maintenance protocols to protect revenue streams in both passenger and logistics sectors.

Frequently Asked Questions

What is the duration of the new contract?
The agreement is a five-year extension of the existing partnership.
Which aircraft are covered under this deal?
The contract covers 27 aircraft in total: 22 Boeing 777-300ER passenger jets and 5 Boeing 777F freighters.
What is FlightSense™?
FlightSense™ is a flexible support program from Collins Aerospace that provides MRO services and guaranteed parts availability, aiming to reduce financial risk for airlines.
How long have the two companies been partners?
Collins Aerospace and Singapore Airlines have collaborated on the FlightSense program for the Boeing 777 fleet since 2008.

Sources

Photo Credit: Melvin Loi

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