Archer Aviation Expands Defense Market with Key Acquisitions in 2025

Archer Aviation’s Strategic Defense Expansion Through Dual Acquisitions Positions Company for Military Market Growth

Archer Aviation’s announcement of two strategic acquisitions on August 7, 2025, marks a pivotal moment in the company’s evolution from a commercial electric vertical takeoff and landing (eVTOL) aircraft manufacturer to a comprehensive defense contractor. The simultaneous acquisition of Overair’s patent portfolio and key personnel, alongside Mission Critical Composites’ manufacturing assets and 60,000 square foot facility, demonstrates Archer’s commitment to capturing the growing military autonomous systems market, which has received unprecedented Pentagon funding allocation of $13.4 billion for fiscal year 2026. These acquisitions build upon Archer’s December 2024 strategic partnership with Anduril Industries to co-develop hybrid autonomous VTOL military aircraft, positioning the company to compete for potential Department of Defense programs of record while leveraging its existing commercial eVTOL expertise and manufacturing capabilities developed through Partnerships with Stellantis and United Airlines.

The significance of these moves is underscored by the convergence of commercial and defense interests in eVTOL and autonomous technologies. As the Pentagon increases its Investments in AI and autonomy, companies like Archer are uniquely positioned to bridge the gap between commercial innovation and military requirements, potentially accelerating the deployment of next-generation aircraft in both sectors. This strategic realignment reflects broader trends in aerospace and defense, where dual-use technologies are increasingly valued for their flexibility, scalability, and cost-effectiveness.

In this article, we break down the immediate and long-term implications of Archer’s acquisitions, analyze the capabilities gained, and situate these moves within the wider context of defense spending, technological innovation, and the evolving competitive landscape in the eVTOL and defense markets.

Strategic Acquisitions and Their Immediate Impact

Archer’s dual acquisitions represent a calculated move to accelerate defense program development by acquiring both intellectual property and critical manufacturing infrastructure. The first acquisition involves Overair, a spin-off of Karem Aircraft, where Archer secured a patent portfolio and key engineering talent. The second acquisition is of Mission Critical Composites’ specialized composite manufacturing assets and a 60,000 square foot facility in Southern California.

The Overair acquisition grants Archer access to advanced rotorcraft technology and intellectual property rooted in the work of Abraham Karem, a pioneering figure in UAV development. Overair’s patents encompass innovations such as electric VTOL aircraft with fail-operational rotor systems, variable pitch rotor technology, and enhanced safety features, directly relevant to military requirements for redundancy and survivability in contested environments.

Mission Critical Composites, meanwhile, brings to Archer a state-of-the-art manufacturing base and expertise in producing critical flight hardware for military and space applications. This vertical integration allows Archer to internalize rapid prototyping and production, reducing reliance on external suppliers and improving quality control, factors essential for defense contracts where timelines and reliability are paramount.

The Pentagon’s fiscal year 2026 budget includes $13.4 billion for AI and autonomy, with $9.4 billion earmarked for aerial drones, marking a historic shift in U.S. defense procurement priorities.

These acquisitions enable Archer to respond quickly to the Pentagon’s push for autonomous systems, providing the company with both the technological edge and the manufacturing capacity to address urgent military needs.

Integration of Overair’s Patents and Talent

Overair’s intellectual property portfolio includes patents for VTOL aircraft capable of carrying substantial payloads and maintaining operational capability even if a rotor system fails. This technology is vital for military applications where aircraft must operate in hazardous environments and complete missions despite sustaining damage.

The recruitment of key Overair engineers, many with backgrounds in advanced rotorcraft and UAV systems, bolsters Archer’s in-house expertise. These personnel bring direct experience from Karem Aircraft’s legacy of tiltrotor and UAV innovation, including technologies that have shaped the U.S. military’s unmanned aerial fleet.

By integrating these assets, Archer not only accelerates its defense program development but also strengthens its intellectual property position in the competitive eVTOL and military VTOL markets.

Acquisition of Mission Critical Composites’ Manufacturing Facility

The acquisition of Mission Critical Composites’ 60,000 square foot facility in Huntington Beach, California, gives Archer a dedicated site for defense-specific Manufacturing. This facility is equipped for advanced composite fabrication, critical for producing lightweight, high-strength aircraft components suitable for military applications.

Mission Critical Composites’ track record includes manufacturing components for both vertical lift and space launch systems, underscoring its capability to meet the stringent requirements of defense contracts. Bringing these capabilities in-house gives Archer greater control over production schedules, quality assurance, and security protocols required for classified or sensitive defense projects.

This move also positions Archer within Southern California’s deep aerospace talent pool and supplier network, further enhancing its ability to scale manufacturing for both commercial and defense markets.

Archer Aviation’s Evolution from Commercial to Defense Markets

Founded in 2018, Archer initially focused on commercial eVTOL aircraft for urban air mobility, seeking to alleviate urban congestion and reduce emissions. The company’s flagship product, the Midnight eVTOL, was developed for short-range passenger transport and attracted significant commercial interest, including a conditional $1 billion order from United Airlines and a manufacturing partnership with Stellantis.

Archer’s commercial program included the construction of a 400,000 square foot facility in Georgia, with plans to produce up to 650 aircraft annually by 2030. The company went public via a SPAC merger in 2021, raising substantial capital to fund development and certification efforts.

Recognizing the dual-use potential of its technology, Archer began pivoting toward defense applications in 2023 by forming a Government Services Advisory Board composed of retired military leaders. In December 2024, Archer formalized this shift with the creation of Archer Defense, a dedicated business unit led by Joseph Pantalone, a veteran of Lockheed Martin and Sikorsky. The advisory board was further strengthened by the addition of Lieutenant General (Ret) Scott Howell, a highly decorated military leader with extensive experience in special operations and defense acquisition.

“The dual-use nature of eVTOL technology allows us to leverage commercial innovation for military applications, reducing development costs and accelerating time-to-market for defense variants.” — Archer Defense Advisory Board

This evolution mirrors broader trends in aerospace, where commercial companies increasingly pursue defense contracts to diversify revenue and apply technological advances across sectors.

Strategic Partnerships: Anduril and Beyond

Archer’s exclusive partnership with Anduril Industries, announced in December 2024, is central to its defense strategy. The collaboration focuses on co-developing hybrid-propulsion VTOL aircraft for military applications, combining Archer’s rapid aircraft development and Anduril’s expertise in AI, missionization, and systems integration.

Anduril brings deep experience in autonomous systems and defense procurement, providing Archer with critical capabilities for developing military-specific variants and accessing Department of Defense programs of record.

This partnership, alongside Archer’s commercial relationships with Stellantis and United Airlines, demonstrates a strategic approach that leverages both commercial and defense sector expertise to maximize innovation and market reach.

Financial Position and Investment Strategy

Archer reported a net loss of $536.8 million for 2024, typical for companies in the early stages of aircraft development. However, the company maintains a strong liquidity position, with approximately $1 billion in cash and equivalents following recent funding rounds and strategic investments from Stellantis, United Airlines, and institutional investors.

The acquisitions of Overair and Mission Critical Composites represent targeted investments to enhance core capabilities and reduce long-term costs through vertical integration. Archer’s financial strategy balances investment in commercial certification with the pursuit of defense contracts, providing flexibility to navigate delays or shifts in either market.

Military contracts offer the potential for more predictable revenue streams and development funding, complementing the longer-term prospects of the commercial eVTOL market.

Market Context: Pentagon Investment and eVTOL Industry Trends

The Pentagon’s $13.4 billion allocation for AI and autonomy in 2026 is a watershed moment for the defense industry. Of this, $9.4 billion is dedicated to aerial Drones, reflecting the growing role of unmanned and autonomous systems in military strategy. This is the first time the Department of Defense has created a dedicated budget line for such technologies, signaling a long-term commitment to their development and deployment.

The global eVTOL market is also experiencing rapid growth, reaching $4.2 billion in early 2025 and projected to expand to $87.6 billion by 2026, according to industry estimates. This growth is fueled by advances in battery and propulsion technology, government investment, and increasing regulatory clarity. However, commercial certification timelines remain uncertain, with the first U.S. type certification for eVTOL aircraft not expected before 2027.

The convergence of commercial and defense demand for eVTOL and autonomous systems creates unique opportunities for companies like Archer, which can leverage technology and manufacturing investments across multiple markets. This dual-use approach spreads development costs and accelerates technology maturation, while providing resilience against market or regulatory delays in either sector.

“Autonomous systems are a critical capability for maintaining strategic advantage in modern warfare.” — Pentagon Budget Justification, FY2026

Competitive Landscape and Industry Positioning

Archer faces competition from both dedicated eVTOL startups and established aerospace giants. Joby Aviation and Lilium are notable competitors in the commercial market, each pursuing different technical approaches and partnerships. Traditional aerospace firms like Boeing and Airbus are also investing in eVTOL and autonomous systems, often through acquisitions and strategic alliances.

In the defense sector, Archer’s partnership with Anduril and its acquisition of Overair’s and Mission Critical Composites’ assets provide unique advantages. These include advanced rotorcraft technology, in-house manufacturing, and deep military expertise, positioning Archer to compete for major defense contracts and programs of record.

The ability to leverage commercial supply chains and manufacturing processes for military applications offers potential cost and schedule advantages, while maintaining the flexibility to adapt to evolving requirements and market conditions.

Conclusion

Archer Aviation’s dual acquisitions of Overair’s intellectual property and Mission Critical Composites’ manufacturing assets represent a decisive expansion into the defense market, capitalizing on historic Pentagon investment in autonomous systems and the growing convergence of commercial and military eVTOL technologies. By integrating advanced rotorcraft innovations and specialized manufacturing capabilities, Archer is positioned to accelerate its defense program development and compete for significant military contracts.

Looking forward, Archer’s success will depend on its ability to effectively integrate these new assets, navigate complex regulatory and certification environments, and maintain strategic partnerships across both commercial and defense sectors. As the eVTOL and autonomous systems markets continue to evolve, Archer’s dual-use strategy provides both resilience and growth potential, positioning the company at the forefront of next-generation aerospace innovation.

FAQ

What companies did Archer acquire in August 2025?
Archer acquired Overair’s patent portfolio and key personnel, as well as the composite manufacturing assets and a 60,000 square foot facility from Mission Critical Composites.

Why are these acquisitions significant for Archer’s defense ambitions?
The acquisitions provide Archer with advanced rotorcraft technology, specialized manufacturing capabilities, and experienced talent, key assets for accelerating the development of military VTOL aircraft and competing for defense contracts.

What is the current state of the eVTOL market?
The global eVTOL market is valued at $4.2 billion as of early 2025, with projections suggesting growth to $87.6 billion by 2026. However, commercial certification in the U.S. is not expected before 2027.

How does Archer’s partnership with Anduril fit into its strategy?
The partnership with Anduril focuses on co-developing hybrid VTOL aircraft for military applications, combining Archer’s aircraft development with Anduril’s expertise in AI and defense systems integration.

What are the main challenges facing Archer in the defense market?
Archer must successfully integrate new technologies, meet stringent military requirements, and navigate complex procurement and security protocols while balancing commercial and defense priorities.

Sources:
Archer Investors News,
U.S. Department of Defense,
USPTO Patent 11964755