Sustainable Aviation

FAA Approves Ampaire Hybrid-Electric Propulsion for Aircraft

Ampaire’s FAA-certified AMP-H570 hybrid-electric system reduces aviation fuel use by 70%, offering retrofit solutions and SAF compatibility for sustainable regional travel.

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FAA Approval of Ampaire’s Hybrid-Electric Propulsion: A Leap Toward Sustainable Aviation

The aviation industry stands at a crossroads. With mounting pressure to reduce carbon emissions and operating costs, innovation in propulsion systems has become a necessity. Ampaire, a California-based aerospace company, has taken a significant step in this direction with the Federal Aviation Administration’s (FAA) approval of the G-1 Issue Paper for its AMP-H570 hybrid-electric propulsion system.

This regulatory milestone not only validates Ampaire’s technological approach but also sets a precedent for certifying hybrid-electric aircraft systems. The AMP-H570, designed to retrofit existing aircraft like the Cessna Caravan, aims to drastically reduce fuel consumption and emissions, offering a practical and scalable solution for regional air travel. This article explores the technical, regulatory, and market implications of this development and what it means for the future of aviation.

Understanding the AMP-H570 System and Certification Process

The Hybrid-Electric Architecture

The AMP-H570 propulsion system is built on a parallel hybrid-electric architecture. This configuration combines a conventional combustion engine with electric motors and a battery system, enabling performance optimization across various flight phases. During takeoff and climb, both the combustion engine and electric motors work in tandem to deliver maximum thrust. During cruise, the combustion engine takes over, while the battery recharges through a regenerative generator.

This system eliminates the need for ground-based charging infrastructure, a significant advantage in remote or underdeveloped regions. The design is modular and retrofit-ready, allowing operators to upgrade existing fleets without requiring extensive modifications or new ground support systems.

Notably, the AMP-H570 has demonstrated compatibility with 100% Sustainable Aviation Fuel (SAF) during ground tests, further enhancing its environmental credentials. The system’s integrated battery management and power electronics ensure seamless energy distribution and real-time optimization based on flight conditions.

“The FAA’s issuance of the G-1 Certification Basis for the AMP-H570 is a major step forward in commercializing hybrid electric propulsion,” Kevin Noertker, CEO, Ampaire

The FAA Certification Journey

The FAA’s certification process for a new propulsion system is rigorous and multi-staged. The G-1 Issue Paper, recently approved for the AMP-H570, establishes the certification basis, including airworthiness and environmental standards under 14 CFR Part 33. This is the foundational step in achieving Supplemental Type Certification (STC).

The next phase, the G-2 Issue Paper, will define the Means of Compliance—essentially how Ampaire will demonstrate that the system meets the required standards. This involves a combination of flight tests, simulations, and data analysis. Following that, the G-3 phase will address environmental considerations such as noise and emissions. The final step is obtaining the STC itself, which would allow for commercial deployment.

Ampaire is currently working closely with the FAA to finalize the G-2 phase and expects to complete testing and certification by the end of 2026. This timeline aligns with broader industry goals for reducing aviation emissions and transitioning to sustainable technologies.

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Market Impact and Industry Implications

Economic and Environmental Advantages

The AMP-H570 system offers compelling economic benefits. By reducing fuel consumption by up to 70% and lowering maintenance costs, the system can cut overall operating expenses by 25–40%. These savings are particularly significant for regional airlines operating on thin margins.

In flight tests, Ampaire’s Eco Caravan—a modified Cessna Grand Caravan equipped with the AMP-H570—demonstrated more than double the fuel efficiency of conventional aircraft. When powered by SAF, emissions are nearly zero, aligning with international climate goals and regulatory frameworks.

These performance metrics make hybrid-electric aircraft a viable alternative for short-haul routes, where the economics of electric propulsion can be most effectively realized. The plug-and-play retrofit model also means faster deployment and lower upfront investment for operators.

Scaling the Hybrid-Electric Market

The hybrid-electric aircraft market is poised for exponential growth. Valued at approximately $1.1 billion in 2022, the market is projected to reach $12 billion by 2030. This growth is fueled by advancements in battery technology, increasing regulatory support, and rising demand for sustainable transportation options.

Ampaire’s strategic partnerships with organizations like Air France Industries KLM Engineering and Maintenance and Monte Air underscore its leadership in this space. Monte Air, for instance, has placed an order for up to 50 Eco Caravans, signaling strong commercial interest in the technology.

The U.S. Air Force has also funded research to integrate the AMP-H570 into the Beechcraft King Air platform, highlighting the system’s potential in military applications. This dual-use capability enhances the system’s market viability and opens new avenues for adoption.

“The most practical way to achieve an all-electric future is to jump-start the market with a partially-electric present,” Kevin Noertker, CEO, Ampaire

Challenges and Future Outlook

Despite the promising outlook, several challenges remain. The FAA’s certification process is comprehensive and resource-intensive. Any delays in the G-2 or G-3 phases could impact Ampaire’s deployment timeline. Additionally, the FAA has faced staffing shortages, which may further complicate the approval process.

On the production side, scaling up to meet demand will require robust supply chain management and manufacturing capabilities. Ampaire must also ensure that its systems maintain reliability and performance standards across different aircraft platforms and operating environments.

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Nevertheless, the company’s modular design approach and focus on retrofitting existing aircraft provide a strategic advantage. By avoiding the complexities of clean-sheet aircraft development, Ampaire can bring its technology to market faster and with lower risk.

Conclusion: Bridging Today and Tomorrow in Aviation

The FAA’s approval of the certification basis for Ampaire’s AMP-H570 propulsion system marks a pivotal moment in the evolution of aviation. It validates a technology that offers immediate environmental and economic benefits while laying the groundwork for a more sustainable future.

As the industry strives toward net-zero emissions, hybrid-electric systems like the AMP-H570 offer a pragmatic and scalable solution. By bridging the gap between conventional and fully electric aircraft, Ampaire is not only advancing technology but also redefining what’s possible in regional and commercial aviation.

FAQ

What is the AMP-H570 propulsion system?
The AMP-H570 is a hybrid-electric propulsion system designed by Ampaire. It combines a conventional combustion engine with electric motors and a battery system, optimized for fuel efficiency and emissions reduction.

What does the FAA’s G-1 Issue Paper approval mean?
The G-1 Issue Paper defines the certification basis for the AMP-H570 under FAA regulations. It’s the first step toward obtaining Supplemental Type Certification (STC) for commercial deployment.

When will the AMP-H570 be commercially available?
Ampaire aims to complete testing and receive full certification by the end of 2026, making the system available for commercial use shortly thereafter.

Can the AMP-H570 be used on existing aircraft?
Yes, the system is designed as a retrofit solution for existing aircraft like the Cessna Caravan, enabling faster deployment without major infrastructure changes.

Is the AMP-H570 compatible with sustainable aviation fuel (SAF)?
Yes, the system has demonstrated successful operation on 100% SAF during ground tests, enhancing its environmental performance.

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Photo Credit: WSJ

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